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instruction manual im 05e01c02-44e model UP550 program controller users manual for cascade control im 05e01c02-44e 1st edition
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i im 05e01c02-44e introduction thank you for purchasing the UP550 program controller. how to use the manuals purpose title description setup describes the tasks (installation, wiring, and others) required to make the controller ready for operations. basic operation describes examples of setting pv input types and control output types. making settings described herein and program creation in 3. programming allows you to carry out basic control. general understand- ing of programming operations contains a parameter map that serves as a guide to creating programs. also includes a brief explanation of the functions of program parameters. program creation describes examples of creating basic programs. the use of the program pattern setup charts included in the ?.7 program pattern setup charts?is recommended. brief operation contains the parameter map used as a guideline for setting parameters. function description and setpoint recording b riefly describes the functions of parameters. in addition, each parameter table has a user setting column, where you can record your setpoints when setting them in the controller. operating procedures and troubleshooting describes key operation sequences. for operation control through external contact inputs, see ?.5 terminal wiring diagrams? 1. installation 2. initial settings 3. programming 3.5 program parameter map 3.6 lists of program parameters 4. operations 6.1 parameter map 6.2 lists of parameters controllers applicable to cascade control the specification codes of the UP550 applicable to cascade control are given in the table below. UP550-01 UP550-11 UP550-21 regarding this users manual (1) this manual should be provided to the end user. keep an extra copy or copies of the manual in a safe place. (2) read this manual carefully to gain a thorough understanding of how to operate this product before starting operation. (3) this manual describes the functions of this product. yokogawa m&c corporation (hereinafter simply referred to as yokogawa) does not guarantee the application of these functions for any particular purpose. (4) under absolutely no circumstances may the contents of this manual, in part or in whole, be transcribed or copied without permission. (5) the contents of this manual are subject to change without prior notice. (6) every effort has been made to ensure that the details of this manual are accurate. however, should any errors be found or important information be omitted, please contact your nearest yokogawa representative or our sales office. 1st edition : may 31,2000-00 media no. im 05e01c02-44e (cd) 1st edition : may 2000 (yk) all rights reserved copyright ? 2000, yokogawa m&c corporation
ii im 05e01c02-44e 1st edition : may 31,2000-00 safety precautions the following symbol is indicated on the controller to ensure safe use. caution this symbol on the controller indicates that the operator must refer to an explanation in the user s manual in order to avoid the risk of injury or death of personnel or damage to the instrument. the manual describes how the operator should exercise special care to avoid electric shock or other dangers that may result in injury or loss of life. the following symbols are used in the hardcopy user s manuals and in the user s manual supplied on the cd-rom. note indicates that operating the hardware or software in a particular manner may damage it or result in a system failure. important draws attention to information that is essential for understanding the operation and/or features of the controller. regarding force majeure yokogawa m&c corporation assumes no liability for any loss or damage, direct or indirect, caused by the use of or unpredictable defects of the product.
toc-1 im 05e01c02-44e contents 1. installation .............................................................................................. 1-1 1.1 model and suffix codes .................................................................................. 1-1 1.2 how to install ................................................................................................... 1-2 1.3 how to connect wires .................................................................................... 1-5 1.4 hardware specifications ................................................................................ 1-7 1.5 terminal wiring diagrams ............................................................................ 1-13 2. initial settings ......................................................................................... 2-1 2.1 names and functions of front panel parts ................................................... 2-2 2.2 setting up mode (setting first at power-on) ................................................. 2-3 2.3 changing up mode ......................................................................................... 2-4 2.4 setting primary and secondary pv input types ........................................... 2-6 2.5 setting control output type (except for a position proportional controller) ........................................... 2-10 2.6 calibrating valve position (for a position proportional controller only) .. 2-12 2.7 initializing parameters .................................................................................. 2-14 3. programming .......................................................................................... 3-1 3.1 overview of program patterns ....................................................................... 3-1 3.2 example of program pattern setup charts ................................................... 3-2 3.3 creating program patterns............................................................................. 3-4 3.4 changing program patterns .......................................................................... 3-11 3.5 program parameter map ............................................................................... 3-14 3.6 lists of program parameters ....................................................................... 3-16 3.7 program pattern setup charts ..................................................................... 3-21 3.8 explanation of program functions .............................................................. 3-24 4. operations .............................................................................................. 4-1 4.1 monitoring-purpose operating displays available during operation ......... 4-1 4.2 performing/canceling auto-tuning of secondary-loop .............................. 4-10 4.3 performing/canceling auto-tuning of primary-loop ................................... 4-12 4.4 setting pid of secondary-loop manually ..................................................... 4-13 4.5 setting pid of primary-loop manually .......................................................... 4-15 4.6 selecting program pattern number (pt.no) ................................................ 4-16 4.7 switching between run and reset modes ............................................... 4-17 4.8 switching between cascade (cas) and local (lsp) .................................. 4-18 4.9 switching between auto and man of secondary-loop ............................. 4-19 1st edition : may 31,2000-00 model UP550 program controller users manual for cascade control im 05e01c02-44e 1st edition
im 05e01c02-44e toc-2 4.10 manipulating control output during manual operation ............................. 4-20 4.11 enabling/disabling hold mode of program operation ............................... 4-23 4.12 changing program setpoint when in hold mode ........................................ 4-24 4.13 executing ?dvance?function ................................................................... 4-25 4.14 switching to local-mode (local) of primary-loop operation .................. 4-26 4.15 changing setpoint during local-mode of primary-loop operation ........... 4-27 5. troubleshooting and maintenance ........................................................ 5-1 5.1 troubleshooting .............................................................................................. 5-1 5.2 maintenance .................................................................................................... 5-5 5.2.1 cleaning ........................................................................................... 5-5 5.2.2 replacing brackets ........................................................................... 5-5 5.2.3 attaching terminal cover .................................................................. 5-5 5.2.4 replacing parts with a limited service life ....................................... 5-7 5.2.5 replacing control output relays ...................................................... 5-8 6. parameters .............................................................................................. 6-1 6.1 parameter map ................................................................................................ 6-1 6.2 lists of parameters ......................................................................................... 6-6 7. function block diagram and descriptions ............................................ 7-1 1st edition : may 31,2000-00
<1. installation> 1-1 im 05e01c02-44e 1. installation this chapter describes installation, wiring, and other tasks required to make the controller ready for operation. 1.1 model and suffix codes before using the controller, check that the model and suffix codes match your order. model suffix code description UP550 program controller (provided with retransmission output and 15 v dc loop power supply as standard) -0 standard type -1 position proportional type -2 heating/cooling type type optional functions 0 1 none with communication, auxiliary analog input, and 1 additional di check that the following items are provided: program controller (of ordered model) .................................. 1 brackets (mounting hardware) ............................................. 1 pair unit label.............................................................................. 1 users manuals for single-loop control ................................ 7 (a2 size) users manual (reference) (cd-rom version) .................... 1 correspondence between the model and suffix codes, and the contact input/output terminals provided check the model ordered and the presence/absence of contact inputs and outputs in the following table. contact input terminals contact output terminals model and suffix codes di1 di2 di3 di4 di5 di6 di7 do1 do2 do3 do4 UP550- 1 UP550- 0 di8 do5 do6 do7 indicate that the contacts are available. note: for details on the functions of contact inputs/outputs, see 1.5 terminal wiring diagrams. 1st edition : may 31,2000-00
1-2 <1. installation> im 05e01c02-44e 1.2 how to install note to install the controller, select a location where: 1. no one may accidentally touch the terminals, 150mm 150mm 150mm 150mm 2. mechanical vibrations are minimal, 3. corrosive gas is minimal, 4. temperature can be maintained at about 23 c and the fluctuation is minimal, 5. no direct radiant heat is present, 6. no magnetic disturbances are caused, 7. no wind blows against the terminal board (reference junction compensation element), 8. no water is splashed, 9. no flammable materials are around, never place the controller directly on flammable items or equipment. if the controller has to be installed close to flammable items or equipment, be sure to provide shielding panels all around the controller, at least 150 mm away from every side; the panels should be made of either 1.43 mm-thick metal-plated steel plates or 1.6 mm- thick uncoated steel plates. installation position install the controller at an angle within 30 from horizontal with the front panel facing up- ward. do not install it facing downward. the position of right and left sides should be hori- zontal. front panel of controller must not exceed 30 30 rear of controller 1st edition : may 31,2000-00
<1. installation> 1-3 im 05e01c02-44e external dimensions and panel cutout dimensions pve2 pve1 (25) (53) [(n-1) 96+92] 117 min. 145 min. +0.8 0 +0.8 0 92 +0.8 0 92 +0.8 0 92 n stands for the number of controllers to be installed. however, the measured value applies if n 5. 100 11 UP550 general installation side-by-side close installation 1 to 10 mm (panel thickness) small bracket large bracket 91.8 112 unit: mm 96 96 1st edition : may 31,2000-00
1-4 <1. installation> im 05e01c02-44e how to install caution turn off the power to the controller before installing it on the panel because there is a possibility of electric shock. after opening the mounting hole on the panel, follow the procedures below to install the controller: 1. insert the controller into the opening from the front of the panel so that the terminal board on the rear is at the far side. 2. set the brackets in place on the top and bottom of the controller as shown in the figure below, then tighten the screws of the brackets. take care not to overtighten them. large bracket (top mounting hardware) terminal board small bracket (bottom mounting hardware) panel insert a screwdriver into the brackets to tighten the screws. direction to insert the controller insert the controller into the opening at the front of the panel. 1st edition : may 31,2000-00
<1. installation> 1-5 im 05e01c02-44e 1.3 how to connect wires caution 1) before carrying out wiring, turn off the power to the controller and check that the cables to be connected are not alive with a tester or the like because there is a possi- bility of electric shock. 2) wiring must be carried out by personnel who have basic electrical knowledge and practical experience. note 1) provide power from a single-phase instrument power supply. if there is a lot of noise in the power line, insert an insulating transformer into the primary side of the line and use a line filter (recommended part: zac2205-00u from tdk) on the secondary side. as a countermeasures against noise, do not place the primary and secondary power cables close to each other. 2) for thermocouple input, use shielded compensating lead wires for wiring. for rtd input, use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires. the cables to be used for wiring, terminal specifications, and recommended parts are as shown below. 3) control output relays may be replaced. however, because they have a life of 100,000 times that of the resistance load, use auxiliary relays to turn on/off a load. 4) the use of inductance (l) loads such as auxiliary relays, motors and solenoid valves causes malfunction or relay failure; always insert a cr filter for use with alternating current or a diode for use with direct current, as a spark-removal surge suppression circuit, into the line in parallel with the load. for dc relay wiring for ac relay wiring r UP550 diode (mount it directly to the relay coil terminal (socket).) external dc power supply o.c relay up s contact relay (use one with a relay coil rating less than the up s contact rating.) r UP550 cr filter (mount it directly to the relay coil terminal (socket).) external ac power supply relay (use one with a relay coil rating less than the up s contact rating.) up s contact 1st edition : may 31,2000-00
1-6 <1. installation> im 05e01c02-44e 1st edition : may 31,2000-00 cable specifications and recommended cables purpose name and manufacturer power supply, grounding, relay contact outputs 600 v pvc insulated wires, jis c 3307, 0.9 to 2.0 mm 2 thermocouple shielded compensating lead wires, jis c 1610, x- - - (see yokogawa electric s gs 6b1u1-e.) rtd shielded wires (three conductors), ul2482 (hitachi cable) other signals shielded wires recommended terminal lugs 3.7mm 7 mm or less 3.7mm 7 mm or less or 0.3 to 1.65 mm 2 0.8 n m or less applicable wire size tightening torque terminal covers target model part number sales unit for UP550 t9115yd 1
<1. installation> 1-7 im 05e01c02-44e 1st edition : may 31,2000-00 1.4 hardware specifications pv input signals (primary pv input) number of inputs: 1 (terminals 11 - 12 - 13 ) input type: universal input system. the input type can be selected with the software. sampling period: can be selected from 100, 200 and 500 ms. initial value: 200 ms burnout detection: functions at tc, rtd, standard signal (0.4 to 2 v or 1 to 5 v) upscale, downscale, and off can be specified. for standard signal, burnout is determined to have occurred if it is 0.1 v or less. input bias current: 0.05 a (for tc or rtd b-terminal) measurement current (rtd): about 0.13 ma input resistance: 1 m or more for thermocouple or mv input about 1 m for dc voltage input allowable signal source resistance: 250 or less for thermocouple or mv input effects of signal source resistance: 0.1 v/ or less 2 k or less for dc voltage input effects of signal source resistance: about 0.01%/100 allowable wiring resistance: for rtd input maximum 150 /wire: conductor resistance between three wires should be equal however, 10 /wire for a maximum range of -150.0 to 150.0 c. wire resistance effect: 0.1 c/10 allowable input voltage: 10 v dc for thermocouple, mv, or rtd input 20 v dc for dc voltage input noise rejection ratio: 40 db (50/60 hz) or more in normal mode 120 db (50/60 hz) or more in common mode reference junction compensation error: 1.0 c (15 to 35 c) 1.5 c (0 to 15 c, 35 to 50 c) applicable standards: jis, iec, din (its-90) for thermocouples and rtd auxiliary analog input signals (secondary pv input) available only for controllers with auxiliary analog input terminals. number of inputs: 1 (terminals 21 - 22 ) input type: settable in a range of 0-2, 0-10, 0.4-2.0, or 1-5 v dc sampling period: 100, 200 and 500 ms the sampling period of a auxiliary input signal is associated with the pv input s sam- pling period. input resistance: about 1 m input accuracy: 0.3% of input span 1 digit for 0 to 2 v dc 0.2% of input span 1 digit for 0 to 10 v dc 0.375% of input span 1 digit for 0.4 to 2.0 v dc 0.3% of input span 1 digit for 1 to 5 v dc under standard operating conditions (23 2 c, 55 10% rh, power frequency of 50/ 60 hz)
1-8 <1. installation> im 05e01c02-44e feedback resistance input provided for position proportional type only (terminals 45 - 46 - 47 ) slide resistance value: 100 to 2.5 k of overall resistance (burnout detection for sliding wire provided) measuring resolution: 0.1% of overall resistance loop power supply power is supplied to a two-wire transmitter. (15 v dc: terminals 14 - 15 ) a resistor (10 to 250 ) connected between the controller and transmitter converts a current signal into a voltage signal, which is then read via the pv input terminal. supply voltage: 14.5 to 18.0 v dc, max. 21 ma (provided with a protection circuit against a field short-circuit) retransmission output either pv, program setpoint, or control output is output. either the retransmission output or the loop power supply can be used with terminals 14 - 15 . number of outputs: 1 or 2 (terminals 14 - 15 , terminals 16 - 17 ) output signal: 4-20, 0-20, 20-4, or 20-0 ma dc (where, outputting signal levels of less than 0 ma is not feasible) load resistance: 600 or less output accuracy: 0.1% of span ( 5% of span for 1 ma or less.) under standard operating conditions (23 2 c, 55 10% rh, power frequency of 50/ 60 hz) control output universal output system, the output type can be selected with the software. relay contact output(s) for the position proportional type. current output (standard type: terminals 16 - 17 ; heating/cooling type: heating-side output: terminals 16 - 17 , cooling-side output: terminals 46 - 47 ) number of outputs 1 or 2 (two for heating/cooling type), switched between a voltage pulse output and current output. output signal 4-20, 0-20, 20-4, or 20-0 ma dc load resistance 600 or less output accuracy 0.1% of span ( 5% of span for 1 ma or less) under standard operating conditions (23 2 c, 55 10% rh, power frequency of 50/60 hz) voltage pulse output (standard type: terminals 16 - 17 ; heating/cooling type: heating-side output: terminals 16 - 17 , cooling-side output: terminals 46 - 47 ) number of outputs 1 or 2 (two for heating/cooling type), switched between a voltage pulse output and current output. output signal on-voltage = 12 v or more (load resistance: 600 or more) off-voltage = 0.1 v dc or less resolution 10 ms or 0.1% of output, whichever is larger 1st edition : may 31,2000-00
<1. installation> 1-9 im 05e01c02-44e relay contact output (standard type: terminals 1 - 2 - 3 , heating/cooling type: heating-side output: termi- nals 1 - 2 - 3 , cooling-side output: terminals 48 - 49 - 50 , position proportional type: terminals 48 - 49 - 50 ) number of outputs 1 or 2 (two for heating/cooling type) output signal three terminals (nc, no, and common) contact rating 250 v ac or 30 v dc, 3 a (resistance load) resolution 10 ms or 0.1% of output, whichever is larger contact inputs purpose: program pattern no. selection, and run/reset switching, and others number of inputs: differs with model and suffix codes as shown in the table below. model and suffix codes number of inputs 7 8 UP550- 0 UP550- 1 input type: non-voltage contact or transistor open collector input input contact rating: 12 v dc, 10 ma or more on/off determination: for non-voltage contact input, contact resistance of 1 k or less is determined as on and contact resistance of 20 k or more as off. for transistor open collector input, input voltage of 2 v or less is determined as on and leakage current must not exceed 100 a when off. minimum status detection hold time: pv input s sampling period 3 contact outputs purpose: event output, fail output, and others number of outputs: 7 relay contact rating: 240 v ac, 1 a, or 30 v dc, 1 a transistor contact rating: 24 v dc, 50 ma display specifications pv display: 5-digit, 7-segment, red leds, character height of 20 mm setpoint display: 32 128 dot lcd with back lighting status indicating lamps: leds safety and emc standards safety: compliant with iec1010-1: 1990 and en61010-1: 1992 approved by csa1010 csa1010 installation category (overvoltage category): catii (iec1010-1) approved by ul508 emc standards: this instrument complies with the following emc standards (the instrument continues to operate at a measuring accuracy of within 20% of the range during tests): - emi (emission), en55011: class a group 1 - ems (immunity), en50082-2: 1995 1st edition : may 31,2000-00
1-10 <1. installation> im 05e01c02-44e construction, installation, and wiring construction: only the front panel is dust-proof and drip-proof (protection class ip55) for side-by-side close installation the controller loses its dust-proof and drip-proof protection. material: abs resin and polycarbonate case color: black weight: about 1 kg or less dimensions: 96 (w) 96 (h) 100 (depth from panel face) mm installation: panel-mounting type. with top and bottom mounting hardware (1 each) panel cutout dimensions: 92 0 +0.8 (w) 92 0 +0.8 (h) mm installation position: up to 30 upward facing (not designed for facing downward) wiring: m3.5 screw terminals (for signal wiring and power/ground wiring as well) power supply specifications power supply: rated voltage of 100 to 240 v ac ( 10%), 50/60 hz power consumption: max. 20 va (8.0 w max.) data backup: lithium battery with life expectancy of 10 years withstanding voltage - between primary terminals* and secondary terminals**: at least 1500 v ac for 1 minute (note) - between primary terminals* and grounding terminal: at least 1500 v ac for 1 minute (note) - between grounding terminal and secondary terminals**: at least 1500 v ac for 1 minute - between secondary terminals**: at least 500 v ac for 1 minute * primary terminals indicate power terminals and relay output terminals ** secondary terminals indicate analog i/o signal, voltage pulse output, and contact input terminals note: the withstanding voltage is specified as 2300 v ac per minute to provide a margin of safety. insulation resistance: 20 m or more at 500 v dc between power terminals and grounding terminal grounding: class 3 grounding (grounding resistance of 100 or less) 1st edition : may 31,2000-00
<1. installation> 1-11 im 05e01c02-44e 1st edition : may 31,2000-00 signal isolations pv input (primary pv input) terminals: isolated from other input/output terminals. not isolated from the internal circuit. auxiliary analog input (secondary pv input) terminals: isolated from other input/output terminals and the internal circuit 15 v dc loop power supply terminals: not isolated from analog current output and voltage pulse control output. isolated from other input/output terminals and internal circuit. analog current output terminals (for control output and retransmission): not isolated between current outputs and from 15 v dc loop power supply and voltage pulse control output. isolated from other input/output terminals and internal circuit. voltage pulse control output terminals: not isolated from current outputs and 15 v dc loop power supply. isolated from other input/output terminals and internal circuit. relay contact control output terminals: isolated between contact output terminals and from other input/output terminals and internal circuit. contact input terminals: not isolated between contact input terminals and from com- munication terminals. isolated from other input/output terminals and internal circuit. relay contact output terminals: not isolated between relay contact outputs. isolated from other input/output terminals and internal circuit. transistor contact output terminals: not isolated between transistor contact outputs. isolated from other input/output terminals and internal circuit. rs-485 communication terminals: not isolated from contact input terminals. isolated from other input/output terminals and internal circuit. feedback slide resistance input terminals: not isolated from analog current output terminals (control, retransmission), 15 v dc loop power supply, nor voltage pulse control outputs. isolated from other input/output terminals and internal circuit. power terminals: isolated from other input/output terminals and internal circuit. grounding terminals: isolated from other input/output terminals and internal circuit.
1-12 <1. installation> im 05e01c02-44e 1st edition : may 31,2000-00 environmental conditions normal operating conditions: ambient temperature: 0 to 50 c (40 c or less for side-by-side close installation) temperature change rate: 10 c/h or less ambient humidity: 20 to 90% rh (no condensation allowed) magnetic field: 400 a/m or less continuous vibration at 5 to 14 hz: full amplitude of 1.2 mm or less continuous vibration at 14 to 150 hz: 4.9 m/s 2 or less short-period vibration: 14.7 m/s 2 , 15 seconds or less shock: 14.7 m/s 2 or less, 11 ms installation height: height above sea level of 2000 m or less warm-up time: 30 minutes or more after power on transportation and storage conditions: temperature: -25 to 70 c temperature change rate: 20 c/h or less humidity: 5 to 95% rh (no condensation allowed) effects of changes in operating conditions - effects from changes in ambient temperature: - on voltage or thermocouple input, 1 v/ c or 0.01% of f.s./ c, whichever is larger - on auxiliary analog input, 0.02% of f.s./ c - on rtd input, 0.05 c/ c (ambient temperature) or less - on analog output, 0.05% of f.s./ c or less - effects from power supply fluctuation (within rated voltage range) - on analog input, 1 v/10 v or 0.01% of f.s./10 v, whichever is larger - on analog output, 0.05% of f.s./10 v or less
<1. installation> 1-13 im 05e01c02-44e 1.5 terminal wiring diagrams note do not use unassigned terminals as relay terminals. terminal wiring diagrams are shown on and after the next page. 1st edition : may 31,2000-00
1-14 <1. installation> im 05e01c02-44e UP550 standard t ype (model UP550-0 ), cascade control 1 2 3 4 5 6 7 8 9 10 41 42 43 44 45 46 47 48 49 50 31 32 33 34 35 36 37 38 39 40 21 22 23 24 25 26 27 28 29 30 11 12 13 14 15 16 17 18 19 20 external contact inputs common start of cascade operation when di7=on start of secondary-loop local operation when di7=off common * the functions of a contact input can be varied by changing the setting of the contact input registration parameter. * the functions of a contact output can be varied by changing the setting of the contact output registration parameter. stop of program operation when di6 changes from off to on start of program operation when di5 changes from off to on on when using 16 or more of program patterns di1 di2 1234 on on off off on on off off 5678 on on off off on on off off di3 di4 off off off off off off on off on off on off on off off on 9101112 on on off off on on off off 13 14 15 on on off off on on off on off on off on on on on on on on on on switch between the on and off states of the di1 to di4 contact inputs to select from program pattern numbers 1 to 15. (select a number during a reset state.) 1 2 relay contact output 3 control output nc no com contact rating: 250 v ac, 3 a 30 v dc, 3 a (resistance load) * time proportional pid relay contact output is configured at factory before shipment. note: select this option from the ot2 parameter. 23 24 rs-485 communication * wiring can only be carried out for controllers with communication functions. maximum baud rate: 9600 bps 25 26 27 sdb(+) sda(-) rdb(+) rda(-) sg 21 22 auxiliary analog input specify in a range of 1-5 v dc, 0-2 v dc, or 0-10 v dc. - + default: 1-5 v dc 12 13 tc input 11 12 rtd input 13 12 13 mv/v input installation category (overvoltage category): ii (iec1010-1) a b b note - + - + primary pv input secondary pv input * not configured at factory before shipment see 2. initial settings. 12 13 note: connecting a 250 ? resistor to the terminals is optional. model: x010-250-2 (resistor with m3.5 crimp-on terminal lugs) * when receiving 4-20 ma dc current signals, set the pv input type to 1-5 v dc (setpoint 41 ). receiving 4-20 ma dc current signals with the controller 250 ? 4-20ma - + * factory-set to pv retransmission. * retransmission output 1 is not available if a 15 v dc loop power supply is used. 14 15 retransmission output 1* 4-20 or 0-20 ma dc 14 15 15 v dc loop power supply* 14.5-18.0 v dc (21 ma dc max.) default: 4-20 ma dc - + - + load resistance: 600 ? or less 16 17 current/voltage pulse output 0-20madc, 4-20madc voltage pulse (12 v) control output * retransmission output 2 is available only when relay is selected as the type of control output. 16 17 retransmission output 2* default: 4-20 ma dc 0-20madc, 4-20madc - + - + default: unspecified retransmission type note: select this option from the ot2 parameter. ot2=0 (factory-set default) ot2=1 correspondence between parameter ot2 and control output types ot2=2 ot2=3 * ot2 is a setup parameter. you can change the settings of the parameter ot2 to change the control output type. see 2. initial settings. time proportional control relay output (terminals , and ) 1 2 3 time proportional control voltage pulse output (terminals and ) 16 17 current output (terminals and ) 16 17 on-off control relay output (terminals , and ) 1 2 3 19 18 40 39 38 37 20 28 30 di1 di2 di3 di4 di5 di6 com com di8 19 18 40 39 38 37 20 28 30 di1 di2 di3 di4 di5 di6 com com di8 +5v +5v +5v +5v +5v +5v 36 di7 36 di7 +5v +5v contact transistor contact up contact rating: 12 v dc, 10 ma or more 6 5 external contact outputs 4 7 34 33 do1 do2 do3 com do4 do5 relay transistor time event 2 output pv event 1 output pv event 2 output instrument alarm 1 output common time event 1 output 32 do6 31 do7 35 com time event 3 output common time event 4 output relay contact rating: 240 v ac, 1 a 30 v dc, 1 a (resistance load) transistor contact rating: 24 v dc, 50 ma up 8 9 power supply 10 l n a llowable range: 100-240 v ac ( 10%) (free voltage) 50/60 hz shared power supply caution before carrying out wiring, turn off the power to the controller and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock. 1st edition : may 31,2000-00
<1. installation> 1-15 im 05e01c02-44e UP550 heating/cooling t ype (model UP550-2 ), cascade heating/cooling control ot2=4 (factory-set default) ot2=5 correspondence between parameter ot2 and heating-side output types/cooling-side output types ot2=6 ot2=7 ot2=8 ot2=9 ot2=10 ot2=11 ot2=12 the types of control output, relay output and voltage pulse output shown in the table above refer to those of time proportional control. to change to a relay output for on-off control, select relay terminals and change the setpoint of the proportional band to 0. heating side: relay output (terminals , and ) cooling side: relay output (terminals , and ) 1 2 3 heating side: voltage pulse output (terminals and ) cooling side: relay output (terminals , and ) 16 17 heating side: current output (terminals and ) cooling side: relay output (terminals , and ) 16 17 heating side: relay output (terminals , and ) cooling side: voltage pulse output (terminals and ) 1 2 3 heating side: relay output (terminals , and ) cooling side: current output (terminals and ) 1 2 3 heating side: voltage pulse output (terminals and ) cooling side: voltage pulse output (terminals and ) 16 17 heating side: current output (terminals and ) cooling side: voltage pulse output (terminals and ) 16 17 heating side: voltage pulse output (terminals and ) cooling side: current output (terminals and ) 16 17 heating side: current output (terminals and ) cooling side: current output (terminals and ) 16 17 * ot2 is a setup parameter. you can change the settings of the parameter ot2 to change the control output type. see 2. initial settings. 48 47 46 47 46 47 46 47 46 47 46 47 46 49 50 48 49 50 48 49 50 1 2 3 4 5 6 7 8 9 10 41 42 43 44 45 46 47 48 49 50 31 32 33 34 35 36 37 38 39 40 21 22 23 24 25 26 27 28 29 30 11 12 13 14 15 16 17 18 19 20 external contact inputs common start of cascade operation when di7=on start of secondary-loop local operation when di7=off common * the functions of a contact input can be varied by changing the setting of the contact input registration parameter. stop of program operation when di6 changes from off to on start of program operation when di5 changes from off to on on when using 16 or more of program patterns di1 di2 1234 on on off off on on off off 5678 on on off off on on off off di3 di4 off off off off off off on off on off on off on off off on 9101112 on on off off on on off off 13 14 15 on on off off on on off on off on off on on on on on on on on on switch between the on and off states of the di1 to di4 contact inputs to select from program pattern numbers 1 to 15. (select a number during a reset state.) 19 18 40 39 38 37 20 28 30 di1 di2 di3 di4 di5 di6 com com di8 19 18 40 39 38 37 20 28 30 di1 di2 di3 di4 di5 di6 com com di8 +5v +5v +5v +5v +5v +5v 36 di7 36 di7 +5v +5v contact transistor contact up contact rating: 12 v dc, 10 ma or more current/voltage pulse output cooling-side control output cooling-side control output 48 49 50 nc no com contact rating: 250 v ac, 3 a 30 v dc, 3 a (resistance load) * time proportional pid relay contact output is configured at factory before shipment. relay contact output 46 47 + - 0-20 ma dc 4-20 ma dc, voltage pulse (12 v) note: select this option from the ot2 parameter. heating-side control output 1 2 3 nc no com relay contact output contact rating: 250 v ac, 3 a 30 v dc, 3 a (resistance load) * time proportional pid relay contact output is configured at factory before shipment. note: select this option from the ot2 parameter. 8 9 10 l n caution before carrying out wiring, turn off the power to the controller and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock. power supply power supply a llowable range: 100-240 v ac ( 10%) (free voltage) 50/60 hz shared 23 24 25 26 27 sdb(+) sda(-) rdb(+) rda(-) sg * wiring can only be carried out for controllers with communication functions. maximum baud rate: 9600 bps rs-485 communication 21 22 auxiliary analog input specify in a range of 1-5 v dc, 0-2 v dc, or 0-10 v dc. - + default: 1-5 v dc 12 13 11 12 13 12 13 a b b + - + - tc input rtd input mv/v input installation category (overvoltage category): ii (iec1010-1) note primary pv input 12 13 note: connecting a 250 ? resistor to the terminals is optional. model: x010-250-2 (resistor with m3.5 crimp-on terminal lugs) * when receiving 4-20 ma dc current signals, set the pv input type to 1-5 v dc (setpoint 41 ). receiving 4-20 ma dc current signals with the controller 250 ? 4-20ma - + * not configured at factory before shipment see 2. initial settings. heating-side control output 16 17 current/voltage pulse output 0-20madc, 4-20madc voltage pulse (12 v) 16 17 retransmission output 2* default: 4-20 ma dc 0-20madc, 4-20madc - + - + default: unspecified retransmission type * retransmission output 2 is available only when relay is selected as the type of control output. note: select this option from the ot2 parameter. * factory-set to pv retransmission. * retransmission output 1 is not available if a 15 v dc loop power supply is used. 14 15 retransmission output 1* 4-20 or 0-20 ma dc 14 15 15 v dc loop power supply* 14.5-18.0 v dc (21 ma dc max.) default: 4-20 ma dc - + - + load resistance: 600 ? or less * the functions of a contact output can be varied by changing the setting of the contact output registration parameter. 6 5 external contact outputs 4 7 34 33 do1 do2 do3 com do4 do5 relay transistor time event 2 output pv event 1 output pv event 2 output instrument alarm 1 output common time event 1 output 32 do6 31 do7 35 com time event 3 output common time event 4 output relay contact rating: 240 v ac, 1 a 30 v dc, 1 a (resistance load) transistor contact rating: 24 v dc, 50 ma up secondary pv input 1st edition : may 31,2000-00
1-16 <1. installation> im 05e01c02-44e UP550 position proportional t ype (model UP550-1 ), cascade position proportional control 1 2 3 4 5 6 7 8 9 10 41 42 43 44 45 46 47 48 49 50 31 32 33 34 35 36 37 38 39 40 21 22 23 24 25 26 27 28 29 30 11 12 13 14 15 16 17 18 19 20 feedback input resistance: 100 to 2.5 k position proportional control output 48 49 relay contact output 50 h (direct) l (reverse) com contact rating: 250 v ac, 3 a 30 v dc, 3 a (resistance load) 0% 100% 47 46 45 23 24 * wiring can only be carried out for controllers with communication functions. maximum baud rate: 9600 bps 25 26 27 sdb(+) sda(-) rdb(+) rda(-) sg rs-485 communication 21 22 auxiliary analog input specify in a range of 1-5 v dc, 0-2 v dc, or 0-10 v dc. - + default: 1-5 v dc 12 13 11 12 13 12 13 a b b + - + - installation category (overvoltage category): ii (iec1010-1) note tc input rtd input mv/v input * not configured at factory before shipment see 2. initial settings. 12 13 note: connecting a 250 ? resistor to the terminals is optional. model: x010-250-2 (resistor with m3.5 crimp-on terminal lugs) * when receiving 4-20 ma dc current signals, set the pv input type to 1-5 v dc (setpoint 41 ). receiving 4-20 ma dc current signals with the controller 250 ? 4-20ma - + 14 15 14 15 + - + - retransmission output 1* 15 v dc loop power supply* 14.5-18.0vdc (21 ma dc max.) * pv retransmission is configured at factory before shipment. * if 15 v dc loop power supply is used, retransmission output 1 cannot be used. default: 4-20 ma dc 4-20 ma dc, 0-20 ma dc load resistance: 600 ? or less 16 17 retransmission output 2 default: 4-20 ma dc 0-20madc, 4-20madc - + default: unspecified retransmission type 15 v dc power supply wired to sensor in two-wire system configuration 12 13 14 15 100 two-wire transmitter pv input 0.4-2.0 v dc signal loop power supply 14.5- 18.0 v dc external resistor (note) 4-20madc note: connecting a 100 resistor to the terminals is optional. model: x010-100-2 (resistor with m3.5 crimp-on terminal lugs) 8 9 10 l n power supply power supply caution before carrying out wiring, turn off the power to the controller and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock. a llowable range: 100-240 v ac ( 10%) (free voltage) 50/60 hz shared * the functions of a contact output can be varied by changing the setting of the contact output registration parameter. 6 5 external contact outputs 4 7 34 33 do1 do2 do3 com do4 do5 relay transistor time event 2 output pv event 1 output pv event 2 output instrument alarm 1 output common time event 1 output 32 do6 31 do7 35 com time event 3 output common time event 4 output relay contact rating: 240 v ac, 1 a 30 v dc, 1 a (resistance load) transistor contact rating: 24 v dc, 50 ma up external contact inputs common start of cascade operation when di7=on start of secondary-loop local operation when di7=off common * the functions of a contact input can be varied by changing the setting of the contact input registration parameter. stop of program operation when di6 changes from off to on start of program operation when di5 changes from off to on on when using 16 or more of program patterns di1 di2 1234 on on off off on on off off 5678 on on off off on on off off di3 di4 off off off off off off on off on off on off on off off on 9101112 on on off off on on off off 13 14 15 on on off off on on off on off on off on on on on on on on on on switch between the on and off states of the di1 to di4 contact inputs to select from program pattern numbers 1 to 15. (select a number during a reset state.) 19 18 40 39 38 37 20 28 30 di1 di2 di3 di4 di5 di6 com com di8 19 18 40 39 38 37 20 28 30 di1 di2 di3 di4 di5 di6 com com di8 +5v +5v +5v +5v +5v +5v 36 di7 36 di7 +5v +5v contact transistor contact up contact rating: 12 v dc, 10 ma or more secondary pv input primary pv input 1st edition : may 31,2000-00
<2. initial settings> 2-1 im 05e01c02-44e 2. initial settings this chapter describes examples of setting pv input types, control output types. carrying out settings described herein allows you to perform basic control. refer to examples of various settings to understand how to set parameters required. refer to ?.1 parameter map?for an easy to understand explanation of setting various parameters. if you cannot remember how to carry out an operation during setting, press the disp key no more than four times. this brings you to the display (operating display) that appears at power-on. after carrying out the settings described here, create programs in ?. programming. power-on set setup parameters. see ?.2 setting up mode (setting first at power-on),? or ?.3 changing up mode. calibrate valve position. set the control output. initialize parameters. denotes a step that must always be followed. denotes a step that should be followed as necessary. setup procedure yes see ?.5 setting control output type. see ?.6 calibrating valve position. see ?.7 initializing parameters. no be sure to follow this step whenever a change of setting is made to the up mode or the pv input type. position proportional controller? set program patterns. set operating parameters. controller operation see ?. programming . (factory-set to sinle-loop control ?p mode 1.? (factory-set to ?ime proportional output.? set up mode ? see ?.4 setting primary and secondary pv input types.? (factory-set to: primary pv input is ?ot configured? secondary pv input is ?tandard signal (1-5 v dc).? set pv input 1st edition : may 31,2000-00
2-2 <2. initial settings> im 05e01c02-44e 1st edition : may 31,2000-00 2.1 names and functions of front panel parts pve2 pve1 6. process variable (pv) display 7. setpoint display 8. instrument alarm indicator lamps 3. event indicator lamps 4. status indicator lamps 1. indicator lamp for pv2 display 2. program monitor lamps 5. light-loader interface 11 . disp key 15 . reset key 14 . run key 9. set/ent key 13 . pt.no key 10 . mode key 12 . and keys name of part function 1. indicator lamp for pv2 display is lit when secondary pv is displayed on pv display. 4. status indicator lamps 3. event indicator lamps 5. light-loader interface 7. setpoint display (lcd) 8. instrument alarm indicator lamps 9. set/ent key set/ent used to switch or register a parameter. pressing the key for more than 3 seconds allows you to switch between the operating display and the main menu for operating parameter setting display alternately. 12 . and keys used to change numerical values. on setting displays for various parameters, you can change target setpoints, parameters, and output values (in manual operation). pressing the key decreases a numerical value, while pressing the key causes it to increase. you can hold down a key to gradually increase the speed of change. these keys also switch between menu displays when a main menu or submenu of parameter setting display is shown. display the statuses of pv events, time events and instrument alarm in orange. pve1 and pve2 lamps: come on when pv event 1 and pv event 2 turn on. tme1 to tme4 lamps: come on when time event 1 to time event 4 turn on. al1 lamp: comes on when instrument alarm 1 turns on. is lit (in green) to indicate the status of operation or control. prg:is lit when in program mode. rst:is lit when in reset mode. hld:is lit when in hold mode. loc:is lit when in local mode. man:is lit when in manual mode. cas:is lit when in cascade mode. interface for an adapter cable used when setting and storing parameters from a pc. this requires an optional parameter setting tool. displays pv. displays an error code (in red) if an error occurs. displays the name and value of a program setpoint (sp), output (out), deviation trend, valve opening, or a parameter. displays an error code if an error occurs. the al1 lamp comes on in orange if instrument alarm 1 occurs. 13 . pt.no key 10 . mode key presents a display for switching between the hold, advance, local, auto and man modes. 14 . run key 15 . reset key use this key when the controller is at a reset to select a program pattern number on an operating display. pressing this key for more than 2 seconds while an operating display is shown starts the controller. pressing this key for more than 2 seconds while an operating display is shown stops the controller. 11 . disp key used to switch between displays. pressing this key while any operating display is shown lets you switch to another prearranged operating display. pressing this key while any display other than an operating display is shown lets you go one display back. (one to four presses (maximum) of this key lets you return to the current operating display, though the number of presses depends on the operating status.) 6. process variable (pv) display mode disp 2. program monitor lamps : is lit (in green) when a program setpoint is increasing. : is lit (in green) when a program setpoint is constant. : is lit (in green) when a program setpoint is decreasing. reset run pt.no
<2. initial settings> 2-3 im 05e01c02-44e 2.2 setting up mode (setting first at power-on) note the controller displays an operating display when the power is turned on. the submenu in appears at this point if the type of pv input has not been defined yet. in this case, set a up mode to cascade control, following the operating procedure described below. then, set pv input type, control output type and others. the following operation describes a procedure of setting a up mode to cascade control . (set 4 ) 1. bring the operating display into view (display appears at power-on). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas input set setup sub menu in displays submenu in . rst lamp on. in steps 2 and later, illustrations of the lcd are cited to explain the procedure. 2. press the key once to display the submenu md . up mode set setup sub menu md set/ent pt.no run reset disp mode 3. press the set/ent key once to display the parameter upm (controller mode). setup set/ent pt.no run reset disp mode menu:upmd/md #1 up mode select upm = 1 4. press the or key to display the setpoint 4 . set/ent pt.no run reset disp mode menu:upmd/md #1 changing! up mode select upm = 4 blinks during change. 5. press the set/ent key once to register the setpoint 4 . setup set/ent pt.no run reset disp mode menu:upmd/md #1 up mode select upm = 4 6. the controller re-starts (which is normal). then, set pv input type. see 2.4 setting primary and secondary pv input types. setup sub menu input set in 1st edition : may 31,2000-00
2-4 <2. initial settings> im 05e01c02-44e 2.3 changing up mode the following operation describes a procedure of changing a up mode to cascade con- trol . (set 4 ) 1. bring the operating display into view (display appears at power-on). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 0 tm=------- segno: 0/ 0 rcy: 0/ 0 sp: -270.0 c rst lamp on. in steps 2 and later, illustrations of the lcd are cited to explain the procedure. 2. press the set/ent key for more than 3 seconds to call up the main menu prog . set/ent pt.no run reset disp mode programming main menu prog 3. press the key once to display the main menu stup . set/ent pt.no run reset disp mode password input main menu stup 4. press the set/ent key once to display the main menu para . set/ent pt.no run reset disp mode setup parameter setup main menu para 5. press the key once to display the main menu upmd . setup main menu set/ent pt.no run reset disp mode UP550 configuration upmd 6. press the set/ent key once to display the submenu md . set/ent pt.no run reset disp mode up mode set setup sub menu md 7. press the set/ent key once to display the parameter upm (controller mode). setup set/ent pt.no run reset disp mode menu:upmd/md #1 up mode select upm = 1 8. press the or key to display the set- point 4 . set/ent pt.no run reset disp mode menu:upmd/md #1 changing! up mode select upm = 4 blinks during change. 1st edition : may 31,2000-00
<2. initial settings> 2-5 im 05e01c02-44e 9. press the set/ent key once to register the setpoint. setup set/ent pt.no run reset disp mode menu:upmd/md #1 up mode select upm = 4 10. the controller re-starts (which is normal). then, set pv input type. see 2.4 setting primary and secondary pv input types. setup sub menu input set in 1st edition : may 31,2000-00 how to return to a menu press the disp keys once during parameter setting. this lets you return to the param- eter menu.
2-6 <2. initial settings> im 05e01c02-44e 2.4 setting primary and secondary pv input types the following operating procedure describes an example of setting the primary-loop pv input type to k-type thermocouple (-200.0 to 500.0 c) and a measurement range of 0.0 to 200.0 c. you can take the same steps for the socondary-loop pv input type (in3) and scale (sh3, sl3) that are displayed after the primary-loop related parameters. primary pv input (factory-set: undefined) secondary pv input (factory-set: 1 to 5 v dc) pv input terminal thermocouple/mv/v input .............................. rtd input .................................................. -- 13 12 11 - 13 12 pv input terminal mv/v input .................................................... - 22 21 minimum value of pv input range (rl1) instrument input range -270.0 c 1370.0 c 0.0 c 800.0 c maximum value of pv input range (rh1) minimum value of pv input scale (sl1) 1v 5v 0.0m 3 /h 50.0m 3 /h maximum value of pv input scale (sh1) 2v 4v rl1 rh1 parameters to be set for temperature input 1. pv input type (in1): set according to a sensor 2. maximum value of pv input range (rh1): set the maximum value of the range to be controlled. 3. minimum value of pv input range (rl1): set the minimum value of the range to be controlled. parameters to be set for voltage input 1. pv input type (in1): set according to an input signal 2. maximum value of pv input range (rh1): set the maximum value of an input signal. 3. minimum value of pv input range (rl1): set the minimum value of an input signal. 4. position of pv input decimal point (sdp1): set the position of the decimal point for pv input display. 5. maximum value of pv input scale (sh1): set the maximum value of the scale to be controlled. (set a reading for the maximum value of the input signal.) 6. minimum value of pv input scale (sl1): set the minimum value of the scale to be controlled. (set a reading for the minimum value of the input signal.) set a range to be controlled set a range to be controlled pv input range pv input range pv input scale instrument input range example of temperature input example of voltage input note the controller may automatically initialize the registered operating parameter setpoints if any change is made to the data item pv input type (in1), maximum value of pv input range (rh1), minimum value of pv input range (rl1), pv input decimal point position (sdp1), maximum value of pv input scale (sh1) or minimum value of pv input scale (sl1). after a change has been made to any of these data items, be sure to verify the registered operating parameter setpoints to ensure that they are correct. if any data item has been changed to its default, set it to a required value. 1. bring the operating display into view (display appears at power-on). the pv display in the figure below shows the error code for input burnout ( ) if pv input wiring is not yet complete. the error code disapears when you wire the pv input terminals cor- rectly. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 0 tm=------- segno: 0/ 0 rcy: 0/ 0 sp1: -270.0 c rst lamp on. in steps 2 and later, illustrations of the lcd are cited to explain the procedure. 1st edition : may 31,2000-00
<2. initial settings> 2-7 im 05e01c02-44e 2. press the set/ent key for more than 3 seconds to call up the main menu prog . set/ent pt.no run reset disp mode programming main menu prog 3. press the key once to display the main menu stup . set/ent pt.no run reset disp mode password input main menu stup 4. press the set/ent key once to display the main menu para . set/ent pt.no run reset disp mode setup parameter setup main menu para 5. press the key once to display the main menu upmd . setup main menu set/ent pt.no run reset disp mode UP550 configuration upmd 6. press the set/ent key once to display the submenu md . set/ent pt.no run reset disp mode up mode set setup sub menu md 7. press the key once to display the submenu in . setup sub menu set/ent pt.no run reset disp mode input set in 8. press the set/ent key once to display the parameter in1 (primary pv input type). setup set/ent pt.no run reset disp mode menu:upmd/in #1 input 1 type select in1 = off 9. press the or key to display the required setpoint. the figure below shows an example of setting the pv input type to a k-type thermocouple (-200.0 c to 500.0 c). set/ent pt.no run reset disp mode menu:upmd/in #1 changing! input 1 type select in1 = typek3 blinks during change. 10. press the set/ent key once to register the setpoint. setup set/ent pt.no run reset disp mode menu:upmd/in #1 input 1 type select in1 = typek3 11. press the set/ent key once to display the parameter uni1 . setup set/ent pt.no run reset disp mode menu:upmd/in #2 input 1 unit select uni1 = c 1st edition : may 31,2000-00
2-8 <2. initial settings> im 05e01c02-44e 12. press the set/ent key once to display the parameter rh1 (maximum value of primary pv input range). setup set/ent pt.no run reset disp mode menu:upmd/in #3 input 1 range high rh1 = 500.0 13. press the or key to display the required setpoint. the figure below shows an example of setting the maximum value of the pv input range to 200.0 c. menu:upmd/in #3 changing! input 1 range high rh1 = 200.0 set/ent pt.no run reset disp mode blinks during change. 14. press the set/ent key once to register the setpoint. setup set/ent pt.no run reset disp mode menu:upmd/in #3 input 1 range high rh1 = 200.0 15. press the set/ent key once to display the parameter rl1 (minimum value of pri- mary pv input range). setup set/ent pt.no run reset disp mode menu:upmd/in #4 input 1 range low rl1 = -200.0 16. press the or key to display the required setpoint. the figure below shows an example of setting the minimum value of the pv input range to 0.0 c. set/ent pt.no run reset disp mode menu:upmd/in #4 changing! input 1 range low rl1 = 0.0 blinks during change. 17. press the set/ent key once to register the setpoint. setup set/ent pt.no run reset disp mode menu:upmd/in #4 input 1 range low rl1 = 0.0 if the type of input is voltage, also config- ure the primary pv input decimal point position (sdp1), maximum value of pri- mary pv input scale (sh1), and minimum value of primary pv input scale (sl1) parameters that follow this step. 18. press the set/ent key for more than 3 seconds. this returns you to the display shown at power-on (figure below). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 0 tm=------- segno: 0/ 0 rcy: 0/ 0 sp1: 0.0 c rst lamp on. 1st edition : may 31,2000-00
<2. initial settings> 2-9 im 05e01c02-44e instrument input range codes input type instrument input range code instrument input range measurement accuracy off (0) typek1 (1) -270.0 to 1370.0 c -450.0 to 2500.0 f set the data item pv input type "in1" to the off option to leave the pv input type undefined. typek2 (2) -270.0 to 1000.0 c -450.0 to 2300.0 f k -200.0 to 500.0 c -200.0 to 1000.0 f j typej (4) -200.0 to 1200.0 c -300.0 to 2300.0 f typet1 (5) -270.0 to 400.0 c -450.0 to 750.0 f t typet2 (6) 0.0 to 400.0 c -200.0 to 750.0 f 0.1% of instrument range 1 digit at 0 c or more 0.2% 1 digit for temperatures below 0 c, where the accuracy is: 2% of instrument range 1 digit for temperatures below -200.0 c for a type-k thermo- couple, or 1% of instrument range 1 digit for temperatures below -200.0 c for a type-t thermocouple. b typeb (7) 0.0 to 1800.0 c 32 to 3300 f 0.15% of instrument range 1 digit at 400 c or more 5% of instrument range 1 digit at less than 400 c s types (8) 0.0 to 1700.0 c 32 to 3100 f r typer (9) 0.0 to 1700.0 c 32 to 3100 f 0.15% of instrument range 1 digit n typen (10) -200.0 to 1300.0 c -300.0 to 2400.0 f 0.1% of instrument range 1 digit 0.25% of instrument range 1 digit for temperatures below 0 c e typee (11) -270.0 to 1000.0 c -450.0 to 1800.0 f l(din) typel (12) -200.0 to 900.0 c -300.0 to 1600.0 f -200.0 to 400.0 c -300.0 to 750.0 f typeu1 (13) u(din) typeu2 (14) 0.0 to 400.0 c -200.0 to 1000.0 f 0.1% of instrument range 1 digit at 0 c or more 0.2% 1 digit for temperatures below 0 c, where the accuracy is: 1.5% of instrument range 1 digit for temperatures below -200.0 c for a type-e thermocouple. w typew (15) 0.0 to 2300.0 c 32 to 4200 f 0.2% of instrument range 1 digit platinel 2 plati2 (16) 0.0 to 1390.0 c 32.0 to 2500.0 f 0.1% of instrument range 1 digit pr20-40 pr2040 (17) 0.0 to 1900.0 c 32 to 3400 f 0.5% of instrument range 1 digit at 800 c or more no accuracy is guaranteed at less than 800 c thermocouple unspecified w97re3- w75re25 w97re3 (18) 0.0 to 2000.0 c 32 to 3600 f 0.2% of instrument range 1 digit jpt1 (30) -200.0 to 500.0 c -300.0 to 1000.0 f 0.1% of instrument range 1 digit (note 1) (note 2) jpt100 jpt2 (31) -150.00 to 150.00 c -200.0 to 300.0 f 0.2% of instrument range 1 digit (note 1) pt1 (35) -200.0 to 850.0 c -300.0 to 1560.0 f pt2 (36) -200.0 to 500.0 c -300.0 to 1000.0 f 0.1% of instrument range 1 digit (note 1) (note 2) rtd pt100 pt3 (37) -150.00 to 150.00 c -200.0 to 300.0 f 0.2% of instrument range 1 digit (note 1) 0.4 to 2 v 0.4 to 2 v (40) standard signal 1 to 5 v 1 to 5 v (41) 0 to 2 v 0 to 2 v (50) 0 to 10 v 0 to 10 v (51) 0.400 to 2.000 v 1.000 to 5.000 v 0.000 to 2.000 v 0.00 to 10.00 v -10 to 20 mv mv 1 (55) -10.00 to 20.00 mv dc voltage 0 to 100 mv mv 2 (56) 0.0 to 100.0 mv 0.1% of instrument range 1 digit display range is scalable in a range of -19999 to 30000. display span is 30000 or less. typek3 (3) numbers in ( ) are the setting value that apply when the communication is used. * performance in the standard operating conditions (at 23 2 c, 55 10%rh, and 50/60 hz power frequency) note 1: the accuracy is 0.3 c of instrument range 1 digit for a temperature range from 0 c to 100 c. note 2: the accuracy is 0.5 c of instrument range 1 digit for a temperature range from -100 c to 200 c. * to receive a 4-20 ma dc signal, select a standard signal of 1 to 5 v dc and connect it to a 250 resistor. this resistor is optional. model: x010-250-2 (resistor with m3.5 crimp-on terminal lugs) 1st edition : may 31,2000-00
2-10 <2. initial settings> im 05e01c02-44e 1st edition : may 31,2000-00 2.5 setting control output type (except for a position proportional controller) the following operating procedure describes an example of changing time proportional pid relay output (0: factory-set default) to current output (2). control output terminal values in parentheses are setpoints time proportional pid relay (0)/on-off(3) output ........................... current (2)/time proportional pid voltage pulse (1) output ...................... -- 1 2 3 - 16 17 for details on the output terminals for heating/cooling control, see 1.5 terminal wiring diagrams. 1. bring the operating display into view (display appears at power-on). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 0 tm=------- segno: 0/ 0 rcy: 0/ 0 sp1: 0.0 c rst lamp on. in steps 2 and later, illustrations of the lcd are cited to explain the procedure. 2. press the set/ent key for more than 3 seconds to call up the main menu prog . set/ent pt.no run reset disp mode programming main menu prog 3. press the key once to display the main menu stup . set/ent pt.no run reset disp mode password input main menu stup 4. press the set/ent key once to display the main menu para . set/ent pt.no run reset disp mode setup parameter setup main menu para 5. press the key once to display the main menu upmd . setup main menu set/ent pt.no run reset disp mode UP550 configuration upmd 6. press the set/ent key once to display the submenu md . set/ent pt.no run reset disp mode up mode set setup sub menu md 7. press the key twice to display the submenu out . setup sub menu set/ent pt.no run reset disp mode output set out
<2. initial settings> 2-11 im 05e01c02-44e 1st edition : may 31,2000-00 8. press the set/ent key once to display the parameter ot2 (control output type). setup set/ent pt.no run reset disp mode menu:upmd/out #2 output 2 select ot2 = 0 9. press the or key to display the required setpoint. the figure below shows an example of setting to current output (4 to 20 ma dc). set/ent pt.no run reset disp mode menu:upmd/out #2 changing! output 2 select ot2 = 2 blinks during change. 10. press the set/ent key once to register the setpoint. setup set/ent pt.no run reset disp mode menu:upmd/out #2 output 2 select ot2 = 2 11. press the set/ent key for more than 3 seconds. this returns you to the display shown at power-on (figure below). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 0 tm=------- segno: 0/ 0 rcy: 0/ 0 sp1: 0.0 c rst lamp on. list of control output types parameter symbol name of parameter control output types setpoint time proportional pid relay contact output (terminals - - ) time proportional pid voltage pulse output (terminals - ) current output (terminals - ) on/off control relay contact output (terminals - - ) 0 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 1 2 3 1 2 3 control output type the following 4 to 12 are displayed only for heating/cooling type controllers. heating-side relay output (terminals - - ), cooling-side relay output (terminals - - ) 1 2 3 heating-side pulse output (terminals - ), cooling-side relay output (terminals - - ) heating-side current output (terminals - ), cooling-side relay output (terminals - - ) heating-side relay output (terminals - - ), cooling-side pulse output (terminals - ) heating-side pulse output (terminals - ), cooling-side pulse output (terminals - ) heating-side current output (terminals - ), cooling-side pulse output (terminals - ) heating-side relay output (terminals - - ), cooling-side current output (terminals - ) heating-side pulse output (terminals - ), cooling-side current output (terminals - ) heating-side current output (terminals - ), cooling-side current output (terminals - ) 16 17 16 17 16 17 16 17 16 17 48 49 50 48 49 50 48 49 50 46 47 1 2 3 46 47 46 47 16 17 46 47 16 17 46 47 16 17 46 47 ot2
2-12 <2. initial settings> im 05e01c02-44e 1st edition : may 31,2000-00 2.6 calibrating valve position (for a position proportional controller only) the following operation describes a procedure of inputting a feedback signal from a control valve to calibrate the full closed and full open positions of the valve automatically. to cali- brate the valve position, you need to carry out wire connections and bring the controller into manual mode. for connections, see ?.5 terminal wiring diagrams?and for entering the manual mode, see ?.9 switching between auto and man of secondary-loop. if the controller is in reset mode, you need to bring the controller into program operation (run) or local operation (local). for entering the program operation, see ?.7 switching between run and reset modes?and entering the local operation, see ?.14 switching to local-mode (local) of primary-loop operation. 1. bring the operating display into view (display appears at power-on). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 0 tm=------- segno: 0/ 0 rcy: 0/ 0 0.0 c sp2: l. man lamp on. prg lamp or loc lamp on. in steps 2 and later, illustrations of the lcd are cited to explain the procedure. 2. press the set/ent key for more than 3 seconds to call up the main menu ?rog? set/ent pt.no run reset disp mode programming main menu prog 3. press the key once to display the main menu ?tup? set/ent pt.no run reset disp mode password input main menu stup 4. press the set/ent key once to display the main menu ?ara? set/ent pt.no run reset disp mode setup parameter setup main menu para 5. press the key once to display the main menu ?pmd? setup main menu set/ent pt.no run reset disp mode UP550 configuration upmd 6. press the set/ent key once to display the submenu ?d? set/ent pt.no run reset disp mode up mode set setup sub menu md 7. press the key three times to display the submenu ?alv? setup sub menu set/ent pt.no run reset disp mode valve control valv
<2. initial settings> 2-13 im 05e01c02-44e 1st edition : may 31,2000-00 8. press the set/ent key once to display the parameter v.at . setup set/ent pt.no run reset disp mode menu:upmd/valv #1 valve automatic adjust. v.at = off 9. press the key to display on . set/ent pt.no run reset disp mode menu:upmd/valv #1 changing! valve automatic adjust. v.at = on blinks during change. 10. press the set/ent key once. the controller automatically calibrates the valve position (fully open or closed). setup set/ent pt.no run reset disp mode menu:upmd/valv #1 valve automatic adjust. v.at = on 11. calibration has ended successfully when the indication changes from on to off . setup menu:upmd/valv #1 valve automatic adjust. v.at = off go to step 13. 12. calibration has ended unsuccessfully if the indication changes from on to err . check the feedback input wiring and carry out automatic calibration again. setup menu:upmd/valv #1 valve automatic adjust. v.at = err 13. press the set/ent key for more than 3 seconds. this returns you to the display shown at power-on (figure below). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 0 tm=------- segno: 0/ 0 rcy: 0/ 0 0.0 c sp2: l. prg lamp or loc lamp on.
2-14 <2. initial settings> im 05e01c02-44e 2.7 initializing parameters be sure to follow the steps below after a change of setting has been made to the data item pv input type, pv input range or pv input scale. 1. bring the operating display into view (display appears at power-on). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 0 tm=------- segno: 0/ 0 rcy: 0/ 0 0.0 c sp1: rst lamp on. in steps 2 and later, illustrations of the lcd are cited to explain the procedure. 1st edition : may 31,2000-00 2. press the set/ent key for more than 3 seconds to call up the main menu prog . set/ent pt.no run reset disp mode programming main menu prog 3. press the key once to display the main menu stup . set/ent pt.no run reset disp mode password input main menu stup 4. press the set/ent key once to display the main menu para . set/ent pt.no run reset disp mode setup parameter setup main menu para 5. press the key once to display the main menu upmd . setup main menu set/ent pt.no run reset disp mode UP550 configuration upmd 6. press the set/ent key once to display the submenu md . set/ent pt.no run reset disp mode up mode set setup sub menu md 7. press the key twice to display the submenu init . setup sub menu set/ent pt.no run reset disp mode parameter initialize init
<2. initial settings> 2-15 im 05e01c02-44e 1st edition : may 31,2000-00 8. press the set/ent key once to display the parameter ini . setup set/ent pt.no run reset disp mode menu:upmd/init #1 parameter initialize ini = off 9. press the key to display on . set/ent pt.no run reset disp mode menu:upmd/init #1 changing! parameter initialize ini = on blinks during change. 10. press the set/ent key once. the display momentarily becomes blank (which is normal), indicating the parameters have been initialized. setup set/ent pt.no run reset disp mode menu:upmd/init #1 parameter initialize ini = on 11. press the set/ent key for more than 3 seconds. this returns you to the display shown at power-on (figure below). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 0 tm=------- segno: 0/ 0 rcy: 0/ 0 sp1: 0.0 c rst lamp on.
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<3. programming> 3-1 im 05e01c02-44e 3. programming this chapter explains how to create programs by citing specific examples. create user programs by referring to the given programming examples. use the parameter map included in ?.5 program parameter map,?in order to further familiarize your- self with the required operations. be sure to carry out the settings instructed in ?. initial settings?before beginning any of the tasks discussed in this chapter. 3.1 overview of program patterns programming overview the programming example given here demonstrates how to do the tasks outlined below. 1. program the controller to start program operation at 25 c and raise the temperature up to 80 c in 20 minutes. 2. when the temperature reaches 80 c, keep it at this level for 80 minutes. 3. finally, lower the temperature to 0 c in 10 minutes. event output set a deviation of 5 c on both the positive and negative sides of a program setpoint to allow the controller to output an event signal if the temperature goes beyond the deviation range. let the controller output an event signal when the temperature stabilizes to 80 c. segment time for segment 1 20 min. segment time for segment 2 80 min. segment time for segment 3 10 min. time temperature outputs an alarm if the temperature goes beyond the range program setpoint 5 c. the output turns on after 20 minutes have elapsed since the start of program operation. then, it turns off after 100 minutes have elapsed from the start of program operation. example of creating program pattern 1 pv event 1 time event 1 80 c 25 c 0 c on off start of program operation starting target setpoint (ssp1) target setpoint (tsp1) to be reached by segment 1 target setpoint (tsp1) to be reached by segment 2 target setpoint (tsp1) to be reached by segment 3 1 2 3 1st edition : may 31,2000-00
3-2 <3. programming> im 05e01c02-44e 3.2 example of program pattern setup charts complete the following setup chart before setting programs in the controller. filling in the chart makes it easier for you to input program data into the controller. see 3.7 program pattern setup charts. in the following chart, fill in the fields with bold-face borders. 1. maximum value of primary pv input range: setpoint of the maximum value of pri- mary pv input range (rh1) setup parameter 2. minimum value of primary pv input range: setpoint of the minimum value of primary pv input range (rl1) setup parameter 3. primary pv input unit: setpoint of the primary pv input unit (uni1) setup parameter 4. program time unit: setpoint of the program time unit (tmu) setup parameter 5. segment setting method: setpoint of the segment setting method (seg.t) setup parameter 6. starting target setpoint: setpoint of the starting target setpoint (ssp1) program parameter 7. start code: setpoint of the start code (stc) program parameter 8. final target setpoint, segment time, events (pv event and time event) and junction code: setpoint of each program parameter 9. draw the program pattern. 4 5 number of repetitions (rcy) program time unit (tmu) segment setting method (seg.t) hour, minute time setting 6 7 starting target setpoint 1 (ssp1) 25 c 0 start-of-repetition segment number (rst) end-of-repetition segment number (ren) starting target setpoint 2 (ssp2) start code (stc) 5th group of wait zones (5.wz1) 5th group of wait times (5.wtm) 4th group of wait zones (4.wz1) 4th group of wait times (4.wtm) 3rd group of wait zones (3.wz1) 3rd group of wait times (3.wtm) 2nd group of wait zones (2.wz1) 2nd group of wait times (2.wtm) 1st group of wait zones (1.wz1) 1st group of wait times (1.wtm) see user s manual (reference) (cd-rom version) for more information. define this parameter when using the controller as a program pattern generator. see user s manual (reference) (cd-rom version) for more information. 1st edition : may 31,2000-00
<3. programming> 3-3 im 05e01c02-44e 100% 0% maximum value of primary pv input range (rh1) minimum value of primary pv input range (rl1) define when using the controller as a program pattern generator. see user s manual (reference) (cd-rom version) for more information. unit 9 8 segment no. final target setpoint 1 (tsp1) final target setpoint 2 (tsp2) segment time (time/tm.rt) pid number (pid) (note) event number (ev8) pv event type (ty8)/on time of time event (on8) pv event setpoint (pe8)/ off time of time event (off8) junction code (jc) c 3 100 0 1 2 12345678910 11 12 1 event number (ev1) pv event type (ty1)/on time of time event (on1) pv event setpoint (pe1)/ off time of time event (off1) event number (ev2) pv event type (ty2)/on time of time event (on2) pv event setpoint (pe2)/ off time of time event (off2) event number (ev3) pv event type (ty3)/on time of time event (on3) pv event setpoint (pe3) /off time of time event (off3) event number (ev4) pv event type (ty4)/on time of time event (on4) pv event setpoint (pe4)/ off time of time event (off4) event number (ev5) pv event type (ty5)/on time of time event (on5) pv event setpoint (pe5)/ off time of time event (off5) event number (ev6) pv event type (ty6)/on time of time event (on6) pv event setpoint (pe6) /off time of time event (off6) event number (ev7) pv event type (ty7)/on time of time event (on7) pv event setpoint (pe7)/ off time of time event (off7) 80 c 25 c 80 c80 c0 c 20 min 80 min 21 1 7 0 min 5 c 80 min 10 min 000 not used in this example. not used in this example. note: this parameter is shown for segment pid parameter when the setup parameter zon is set to 0. 1st edition : may 31,2000-00
3-4 <3. programming> im 05e01c02-44e 3.3 creating program patterns the following operating procedure describes an example of creating the program dis- cussed in 3.1 overview of program patterns. note before creating the program, reverify the maximum value of primary pv input range (rh1), minimum value of primary pv input range (rl1), program time unit (tmu), and segment setting method (seg.t) parameters. if the setting of the setup parameter seg.t is changed, the program patterns created and stored so far will be all cleared (initialized)!! be careful. the programming example given in this section includes the following steps. step 5 selects the program pattern number (ptn). steps 7 to 9 configure the parameter starting target setpoint (ssp1) (so that the program starts from 25 c). steps 11 to 13 configure the final target setpoint (tsp1) parameter for segment 1. steps 14 to 16 configure the segment time (time) parameter for segment 1. steps 17 to 25 configure the pv event parameters (ev1, ty1 and pe1). step 28 configures the final target setpoint (tsp1) parameter for segment 2 (not changed in this example). steps 29 to 31 configure the segment time (time) parameter for segment 2. steps 32 to 40 configure the time event parameters (ev1, on1 and off1). steps 43 to 45 configure the final target setpoint (tsp1) parameter for segment 3. steps 46 to 48 configure the segment time (time) parameter for segment 3. 1. bring the operating display into view (appears at power-on). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 0 tm=------- segno: 0/ 0 rcy: 0/ 0 sp1: 0.0 c displays a process variable (pv) value. rst lamp on. for steps 2 and later, illustrations of the lcd are cited to explain the procedure. 1st edition : may 31,2000-00 2. press the set/ent key for more than 3 seconds to call up the main menu prog . set/ent pt.no run reset disp mode programming main menu prog 3. press the set/ent key once to display the submenu loc . set/ent pt.no run reset disp mode local mode set sub menu loc
<3. programming> 3-5 im 05e01c02-44e 4. press the key once to display the submenu prg . set/ent pt.no run reset disp mode programming main menu prg 5. press the set/ent key once to display the pattern number parameter ptn . at this point, the pv display shows 01.00 (the first two digits denote the pattern number and the last two digits the segment num- ber). set/ent pt.no run reset disp mode menu:prog/prg #1 ptno.input ptn = 1 pv display 6. press the set/ent key once to display the segment number parameter seg . menu:prog/prg #2 segno. input seg = 0 set/ent pt.no run reset disp mode 7. press the set/ent key once to display the starting target setpoint parameter ssp1 . menu:prog/prg #3 start set point 1 ssp1 = 0.0 c set/ent pt.no run reset disp mode 1st edition : may 31,2000-00 8. press the or key to display the required setpoint. the figure below shows an example of the parameter set to 25.0 c . set/ent pt.no run reset disp mode menu:prog/prg #3 changing! start set point 1 ssp1 = 25.0 c 9. press the set/ent key once to register the setpoint. menu:prog/prg #3 start set point 1 ssp1 = 25.0 c set/ent pt.no run reset disp mode 10. press the set/ent key once to display the start code parameter stc . menu:prog/prg #5 start code select stc = 0 set/ent pt.no run reset disp mode 11. press the set/ent key once to display the target setpoint parameter tsp1 for segment 1. at this point, the pv display shows 01.01 (the first two digits denote the pattern number and the last two digits the segment number). set/ent pt.no run reset disp mode menu:prog/prg #24 target set point 1 tsp1 = 25.0 c pv display
3-6 <3. programming> im 05e01c02-44e 1st edition : may 31,2000-00 12. press the or key to display the required setpoint. the figure below shows an example of the parameter set to 80.0 c . changing! set/ent pt.no run reset disp mode menu:prog/prg #24 target set point 1 tsp1 = 80.0 c 13. press the set/ent key once to register the setpoint. menu:prog/prg #24 target set point 1 tsp1 = 80.0 c set/ent pt.no run reset disp mode 14. press the set/ent key once to display the segment time parameter time for segment 1. menu:prog/prg #26 segment time time = - set/ent pt.no run reset disp mode 15. press the or key to display the required setpoint. the figure below shows an example of the parameter set to 20 min. (0h20) . changing! set/ent pt.no run reset disp mode menu:prog/prg #26 segment time time = 0h20 16. press the set/ent key once to register the setpoint. menu:prog/prg #26 segment time time = 0h20 set/ent pt.no run reset disp mode 17. press the set/ent key once to display the event number parameter ev1 . menu:prog/prg #29 event 1 no. select ev1 = 0 set/ent pt.no run reset disp mode 18. press the or key to display the required setpoint. the figure below shows an example of the parameter set to pv event 1 (setpoint 21). changing! set/ent pt.no run reset disp mode menu:prog/prg #29 event 1 no. select ev1 = 21 19. press the set/ent key once to register the setpoint. menu:prog/prg #29 event 1 no. select ev1 = 21 set/ent pt.no run reset disp mode 20. press the set/ent key once to display the pv event type parameter ty1 . menu:prog/prg #30 pv event 1 type ty1 = off set/ent pt.no run reset disp mode
<3. programming> 3-7 im 05e01c02-44e 1st edition : may 31,2000-00 21. press the or key to display the required setpoint. the figure below shows an example of the parameter set to deviation high and low limits alarm (setpoint 7). changing! set/ent pt.no run reset disp mode menu:prog/prg #30 pv event 1 type ty1 = 7 22. press the set/ent key once to register the setpoint. menu:prog/prg #30 pv event 1 type ty1 = 7 set/ent pt.no run reset disp mode 23. press the set/ent key once to display the pv event setpoint parameter pe1 . menu:prog/prg #31 pv event 1 set point pe1 = 0.0 c set/ent pt.no run reset disp mode 24. press the or key to display the required setpoint. the figure below shows an example of the parameter set to 5.0 c . changing! set/ent pt.no run reset disp mode menu:prog/prg #31 pv event 1 set point pe1 = 5.0 c 25. press the set/ent key once to register the setpoint. menu:prog/prg #31 pv event 1 set point pe1 = 5.0 c set/ent pt.no run reset disp mode 26. press the set/ent key once to display the event number parameter ev2 . menu:prog/prg #32 event 2 no. select ev2 = 0 set/ent pt.no run reset disp mode 27. press the set/ent key once to display the junction code parameter jc for segment 1. the setpoint of this parameter is not changed in this example. menu:prog/prg #53 junction code select jc = 0 set/ent pt.no run reset disp mode 28. press the set/ent key once to display the target setpoint parameter tsp1 for segment 2. the setpoint of this parameter is not changed in this example. at this point, the pv display shows 01.02 (the first two digits denote the pattern number and the last two digits the segment number). set/ent pt.no run reset disp mode menu:prog/prg #24 target set point 1 tsp1 = 80.0 c pv display 29. press the set/ent key once to display the segment time parameter time for segment 2. menu:prog/prg #26 segment time time = - set/ent pt.no run reset disp mode
3-8 <3. programming> im 05e01c02-44e 1st edition : may 31,2000-00 30. press the or key to display the required setpoint. the figure below shows an example of the parameter set to 1 hr. and 20 min. (setpoint 1h20) . changing! set/ent pt.no run reset disp mode menu:prog/prg #26 segment time time = 1h20 31. press the set/ent key once to register the setpoint. menu:prog/prg #26 segment time time = 1h20 set/ent pt.no run reset disp mode 32. press the set/ent key once to display the event number parameter ev1 . menu:prog/prg #29 event 1 no. select ev1 = 0 set/ent pt.no run reset disp mode 33. press the or key to display the required setpoint. the figure below shows an example of the parameter set to time event 1 (setpoint 1) . changing! set/ent pt.no run reset disp mode menu:prog/prg #29 event 1 no. select ev1 = 1 34. press the set/ent key once to register the setpoint. menu:prog/prg #29 event 1 no. select ev1 = 1 set/ent pt.no run reset disp mode 35. press the set/ent key once to display the on time of time event parameter on1 . menu:prog/prg #30 time event 1 on time on1 = off set/ent pt.no run reset disp mode 36. press the or key to display the required setpoint. the figure below shows an example of the parameter set to 0 min. (setpoint 0h00) . changing! set/ent pt.no run reset disp mode menu:prog/prg #30 time event 1 on time on1 = 0h00 37. press the set/ent key once to register the setpoint. menu:prog/prg #30 time event 1 on time on1 = 0h00 set/ent pt.no run reset disp mode
<3. programming> 3-9 im 05e01c02-44e 1st edition : may 31,2000-00 38. press the set/ent key once to display the off time of time event parameter off1 . menu:prog/prg #31 time event 1 off time off1 = off set/ent pt.no run reset disp mode 39. press the or key to display the required setpoint. the figure below shows an example of the parameter set to 1 hr. and 20 min. (setpoint 1h20) . changing! set/ent pt.no run reset disp mode menu:prog/prg #31 time event 1 off time off1 = 1h20 40. press the set/ent key once to register the setpoint. menu:prog/prg #31 time event 1 off time off1 = 1h20 set/ent pt.no run reset disp mode 41. press the set/ent key once to display the event number parameter ev2 . menu:prog/prg #32 event 2 no. select ev2 = 0 set/ent pt.no run reset disp mode 42. press the set/ent key once to display the junction code parameter jc for segment 2. the setpoint of this parameter is not changed in this example. menu:prog/prg #53 junction code select jc = 0 set/ent pt.no run reset disp mode 43. press the set/ent key once to display the target setpoint parameter for segment 3. at this point, the pv display shows 01.03 (the first two digits denote the pattern number and the last two digits the segment number). set/ent pt.no run reset disp mode menu:prog/prg #24 target set point 1 tsp1 = 80.0 c pv display 44. press the or key to display the required setpoint. the figure below shows an example of the parameter set to 0.0 c . changing! set/ent pt.no run reset disp mode menu:prog/prg #24 target set point 1 tsp1 = 0.0 c 45. press the set/ent key once to register the setpoint. menu:prog/prg #24 target set point 1 tsp1 = 0.0 c set/ent pt.no run reset disp mode 46. press the set/ent key once to display the segment time parameter time for segment 3. menu:prog/prg #26 segment time time = - set/ent pt.no run reset disp mode
3-10 <3. programming> im 05e01c02-44e 1st edition : may 31,2000-00 47. press the or key to display the required setpoint. the figure below shows an example of the parameter set to 10 min. (setpoint 0h10) . changing! set/ent pt.no run reset disp mode menu:prog/prg #26 segment time time = 0h10 48. press the set/ent key once to register the setpoint. menu:prog/prg #26 segment time time = 0h10 set/ent pt.no run reset disp mode 49. programming is now complete. press the set/ent key for more than 3 seconds. this returns you to the display shown at power-on (figure below). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 0 tm=------- segno: 0/ 0 rcy: 0/ 0 sp1: 0.0 c rst lamp on.
<3. programming> 3-11 im 05e01c02-44e 1st edition : may 31,2000-00 3.4 changing program patterns the following operating procedure describes an example of changing the program pattern created in ?.3 creating program patterns?to the program pattern shown in the figure below. 20 min. 80 min. 10 min. time temperature 80 c 25 c 0 c start of program operation 90 c details of the change before change: program operation begins with the starting target setpoint (ssp1). after change: program operation begins with the current pv value. the time setpoints of segment 1 precede others. before change: the target setpoint (tsp1) program parameter for segment 2 was set to 80.0 c . after change: the target setpoint (tsp1) program parameter for segment 2 is set to 90.0 c . change the setpoint of the start code (stc) program parameter to 2 . change the setpoint of the target setpoint (tsp1) program parameter for segment 2 to 90.0 . example of changing program pattern 1 starting target setpoint (ssp1) the target setpoint (tsp1) parameter for segment 2 is changed from 80.0 c to 90.0 c. current pv
3-12 <3. programming> im 05e01c02-44e 1st edition : may 31,2000-00 1. bring the operating display into view (appears at power-on). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 0 tm=------- segno: 0/ 0 rcy: 0/ 0 sp1: 0.0 c displays a process variable (pv) value. rst lamp on. for steps 2 and later, illustrations of the lcd are cited to explain the procedure. 6. press the set/ent key once to display the segment number parameter seg . menu:prog/prg #2 segno. input seg = 0 set/ent pt.no run reset disp mode 7. press the set/ent key twice to display the start code parameter stc . menu:prog/prg #5 start code select stc = 0 set/ent pt.no run reset disp mode 8. press the or key to display the required setpoint. the figure below shows an example of the parameter set to time-prioritized pv start (setpoint 2) . set/ent pt.no run reset disp mode menu:prog/prg #5 changing! start code select stc = 2 2. press the set/ent key for more than 3 seconds to call up the main menu prog . set/ent pt.no run reset disp mode programming main menu prog 3. press the set/ent key once to display the submenu loc . set/ent pt.no run reset disp mode local mode set sub menu loc 4. press the key once to display the submenu prg . set/ent pt.no run reset disp mode programming main menu prg 5. press the set/ent key once to display the pattern number parameter ptn . menu:prog/prg #1 ptno. input ptn = 1 set/ent pt.no run reset disp mode
<3. programming> 3-13 im 05e01c02-44e 1st edition : may 31,2000-00 9. press the set/ent key once to register the setpoint. menu:prog/prg #5 start code select stc = 2 set/ent pt.no run reset disp mode 10. press the set/ent key once to display the target setpoint parameter tsp1 for segment 1. menu:prog/prg #24 target set point 1 tsp1 = 80.0 c set/ent pt.no run reset disp mode 11. press the set/ent key seven times to display the target setpoint parameter tsp1 for segment 2. at this point, the pv display shows 01.02 (the first two digits denote the pattern number and the last two digits the segment number). set/ent pt.no run reset disp mode menu:prog/prg #24 target set point 1 tsp1 = 80.0 c pv display 12. press the or key to display the required setpoint. the figure below shows an example of the parameter set to 90.0 c . changing! set/ent pt.no run reset disp mode menu:prog/prg #24 target set point 1 tsp1 = 90.0 c 13. press the set/ent key once to register the setpoint. menu:prog/prg #24 target set point 1 tsp1 = 90.0 c set/ent pt.no run reset disp mode 14. changing the program is now complete. press the set/ent key for more than 3 seconds. this returns you to the display shown at power-on (figure below). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 0 tm=------- segno: 0/ 0 rcy: 0/ 0 sp1: 0.0 c rst lamp on.
3-14 <3. programming> im 05e01c02-44e 1st edition : may 31,2000-00 3.5 program parameter map operating display key segment 1 program pattern 1 key key key set/ent key press this key for more than 3 seconds. set/ent program parameter setting display lsp1 e28a e28b e27a e27b e26a e26b e25a e25b e24a e24b e23a e23b e22a e22b e21a e21b 1.wz1 1.wtm 2.wz1 2.wtm 3.wz1 3.wtm 4.wz1 4.wtm 5.wz1 5.wtm rcy rst ren evn onn offn tyn pen tsp1 time tr.rt pid jc segment 2 evn onn offn tyn pen tsp1 time tr.rt pid jc pid stc ssp1 press the key for more than 3 seconds to switch to an operating display. set/ent loc local mode set sub menu prog programming main menu prg a programming sub menu menu:prog/prg #2 segno. input seg = 0 menu:prog/prg #2 segno. input seg = 1 menu:prog/prg #2 segno. input seg = 2 menu:prog/prg #1 ptno. input ptn = 1 key set/ent key or key key or key 1st group of wait zones 1st group of wait times 2nd group of wait zones 2nd group of wait times 3rd group of wait zones 3rd group of wait times 4th group of wait zones 4th group of wait times 5th group of wait zones 5th group of wait times number of repetitions start-of-repetition segment number end-of-repetition segment number key set/ent setpoint for local-mode operation local event-28 type local event-28 setpoint key set/ent key set/ent key or key disp key disp disp key set/ent event number on time of time event off time of time event pv event type pv event setpoint final target setpoint time-set segment time ramp-set segment time pid group number junction code key set/ent key or key key set/ent key set/ent key set/ent local event-27 type local event-27 setpoint local event-26 type local event-26 setpoint local event-25 type local event-25 setpoint local event-24 type local event-24 setpoint local event-23 type local event-23 setpoint local event-22 type local event-22 setpoint local event-21 type local event-21 setpoint pid group number for local-mode operation stc= 1 stc 1 the parameter pid is shown for segment pid parameters when the setup parameter zon is set to 0. n = 1 to 8. if evn = 1 to 16, then this parameter refers to time events 1 to 16. if evn = 21 to 28, then this parameter refers to pv events 1 to 8. time is shown when the segment setting method (seg.t) parameter is set using a time setpoint; tm.rt is shown when the segment setting method (seg.t) parameter is set using a ramp grade setpoint. the controller is factory-set to show time . the parameter pid is shown for segment pid parameters when the setup parameter zon is set to 0. key or key key or key key or key starting target setpoint start code event number on time of time event off time of time event pv event type pv event setpoint final target setpoint time-set segment time ramp-set segment time pid group number junction code parameters of program pattern 1
<3. programming> 3-15 im 05e01c02-44e 1st edition : may 31,2000-00 program patterns 2 to 30 all.s ptn.s all.e copy clear segment 3 evn onn offn tyn pen tsp1 time tr.rt pid jc segment 99 evn onn offn tyn pen tsp1 time tr.rt pid jc edit program edit sub menu menu:prog/prg #2 segno. input seg = 3 menu:prog/prg #2 segno. input seg = 99 menu:prog/prg #2 segno. input menu:prog/prg #1 ptno. input ptn = 2 seg = 0 key set/ent shows the number of remaining unused segments. shows the number of segments within a pattern. shows the number of remaining unused events. program pattern copying program pattern clearance key or key key set/ent key set/ent key or key key or key key set/ent key set/ent disp key these parameter symbols appear on the pv display. disp event number on time of time event off time of time event pv event type pv event setpoint final target setpoint time-set segment time ramp-set segment time pid group number junction code event number on time of time event off time of time event pv event type pv event setpoint final target setpoint time-set segment time ramp-set segment time pid group number junction code pressing the key once during programming returns to the display marked a .
3-16 <3. programming> im 05e01c02-44e 1st edition : may 31,2000-00 3.6 lists of program parameters * parameters relating to pv or program setpoints should all be set in real numbers. for example, use temperature values to define program setpoints and pv event setpoints for temperature input. * the user setting column in the table below is provided for the customer to record setpoints. local setpoint parameters located in: main menu = prog ; submenu = loc parameter symbol name of parameter setting range and description initial value setpoint for local-mode operation of primary-loop 0.0 to 100.0% of primary pv input range 0.0% of primary pv input range pid group number for local-mode operation shown for segment pid parameters when the setup parameter zon is set to 0. this parameter is factory-set so as not to appear. 1: uses the 1st group of pid parameters. 2: uses the 2nd group of pid parameters. 3: uses the 3rd group of pid parameters. 4: uses the 4th group of pid parameters. 5 to 8: likewise, selecting these numbers uses the 5th to 8th groups of pid parameters. 1 user setting pid lsp1 setpoint for local-mode operation of secondary-loop 0.0 to 100.0% of secondary pv input range 0.0% of secondary pv input range lsp2 local event-21 type off (0) e21a local event-21 setpoint pv/sp alarm: -100.0 to 100.0% of pv input range deviation alarm: -100.0 to 100.0% of pv input range span output value alarm: -5.0 to 105.0% pv/sp high limit alarm: 100.0% of pv input range. deviation alarm: 0.0% of pv input range span. other pv/sp low limit alarms: 0.0% of pv input range. output high limit alarm: 100.0% output low limit alarm: 0.0% e21b off (0), 1 to 10, 28 to 31 1: pv high limit (energized, no stand-by action) 2: pv low limit (energized, no stand-by action) 3: deviation high limit (energized, no stand-by action) 4: deviation low limit (energized, no stand-by action) 5: deviation high limit (de-energized, no stand-by action) 6: deviation low limit (de-energized, no stand-by action) 7: deviation high/low limits (energized, no stand-by action) 8: deviation within high/low limits (energized, no stand-by action) 9: pv high limit (de-energized, no stand-by action) 10: pv low limit (de-energized, no stand-by action)
<3. programming> 3-17 im 05e01c02-44e parameter symbol name of parameter setting range and description initial value user setting local event-22 type same as the e21a parameter. e22a local event-22 setpoint same as the e21b parameter. e22b local event-23 type same as the e21a parameter. e23a local event-23 setpoint same as the e21b parameter. e23b local event-24 type same as the e21a parameter. e24a local event-24 setpoint same as the e21b parameter. e24b local event-25 type same as the e21a parameter. e25a local event-25 setpoint same as the e21b parameter. e25b local event-26 type same as the e21a parameter. e26a local event-26 setpoint same as the e21b parameter. e26b local event-27 type same as the e21a parameter. e27a local event-27 setpoint same as the e21b parameter. e27b local event-28 type same as the e21a parameter. e28a local event-28 setpoint same as the e21b parameter. e28b program parameters (parameters for setting the conditions of program operation startup) use the program pattern setup chart discussed in 3.2 example of program pattern setup charts of this chapter, to record your setpoints of program parameters. located in: main menu = prog ; submenu = prg parameter symbol name of parameter setting range and description initial value pattern number 1: program pattern 1 2: program pattern 2 3: program pattern 3 4 to 30: likewise, specifying these numbers sets their corresponding program pattern numbers. segment number 0: shows parameters for setting the starting target setpoint, start code, etc. 1 to 99: specify the corresponding segment numbers. specify 0 when creating a program for the first time. 0 user setting seg ptn starting target setpoint 0.0 to 100.0% of primary pv input range 0.0% of primary pv input range ssp1 start code -1: shows parameters for setting the wait and repeat actions. 0: program operation begins with the starting target setpoint. 1: ramp-prioritized pv start (program operation begins with the pv value by giving priority to the ramp of segment 1) 2: time-prioritized pv start (program operation begins with the pv value by giving priority to the time of segment 1) tip: the option -1 is not a setpoint. 0 stc 1st edition : may 31,2000-00
3-18 <3. programming> im 05e01c02-44e program parameters (parameters for setting the wait and repeat actions) the parameters listed below are shown when the start code (stc) parameter is set to -1. located in: main menu = prog ; submenu = prg start-of-repetition segment number 1 rst ren 99 1 end-of-repetition segment number 1 ren rst parameter symbol name of parameter setting range and description initial value 1st group of wait zones off: no function 0.0 to 10.0% of primary pv input range span off 1st group of wait times off: no function 0.01 to 99.59 ( hour, minute or minute, second ) use the tmu setup parameter to set the time unit. off user setting 1.wtm 1.wz1 2nd group of wait times same as the 1st group of wait times. 2.wtm number of repetitions 0 to 999: the controller repeats the segment specified by the rst and ren parameters as many times as defined by this parameter. cont: the controller indefinitely repeats the segment specified by the rst and ren parameters. 0 rcy 2nd group of wait zones same as the 1st group of wait zones. 2.wz1 3rd group of wait times same as the 1st group of wait times. 3.wtm 3rd group of wait zones same as the 1st group of wait zones. 3.wz1 4th group of wait times same as the 1st group of wait times. 4.wtm 4th group of wait zones same as the 1st group of wait zones. 4.wz1 5th group of wait times same as the 1st group of wait times. 5.wtm 5th group of wait zones same as the 1st group of wait zones. 5.wz1 program parameters (parameters for setting the final target setpoints and segment times) located in: main menu = prog ; submenu = prg final target setpoint the final target setpoint of each segment. time-set segment time time setpoint: - (unregistered) 0.00 to 99.59 ( hour, minute or minute, second ) without a time setpoint, it is not possible to create programs. time tsp1 ramp-set segment time for ramp segments (ramp setpoint): - (unregistered), 0.0 to 100.0% of pv input range span per hour or minute for soak segments: 0.00 to 99.59 ( hour, minute or minute, second ) without a time setpoint or a ramp grade setpoint, it is not possible to create programs. tm.rt segment pid group number this parameter is shown for segment pid parameters when the setup parameter zon is set to 0. this parameter is factory-set so as not to appear. 1 to 8 1 pid parameter symbol name of parameter setting range and description initial value user setting 1st edition : may 31,2000-00
<3. programming> 3-19 im 05e01c02-44e program prameters (parameters for setting the event action) you can set a maximum of eight units each for the parameters listed below for each indi- vidual segment. located in: main menu = prog ; submenu = prg 33 35 32 35 31 35 34 35 6 7 5 7 parameter symbol name of parameter setting range and description initial value user setting event number 0: unregistered. 1: time event 1 (terminal numbers - ) 2: time event 2 (terminal numbers - ) 3: time event 3 (terminal numbers - ) 4: time event 4 (terminal numbers - ) 5 to 16: time events 5 to 16 (see the cd-rom ver- sion user s manual for details on the terminal number) 21: pv event 1 (terminal numbers - ) 22: pv event 2 (terminal numbers - ) 23 to 28: pv events 3 to 8 (see the cd-rom version user s manual for details on the terminal number) on time of time event off: unused. 0.00 to 99.59 ( hour, minute or minute, second ) off 0 onn evn off time of time event off: unused. 0.00 to 99.59 ( hour, minute or minute, second ) off offn pv event setpoint pv/sp alarm: -100.0 to 100.0% of primary pv input range deviation alarm: -100.0 to 100.0% of primary pv input range span output value alarm: -5.0 to 105.0% pv/sp high limit alarm: 100.0% of primary pv input range. deviation alarm: 0.0% of primary pv input range span. other pv/sp low limit alarms: 0.0% of primary pv input range. output high limit alarm: 100.0% output low limit alarm: 0.0% pen pv event type off tyn off: off, 1 to 10, 28 to 31 1: pv high limit (energized, no stand-by action) 2: pv low limit (energized, no stand-by action) 3: deviation high limit (energized, no stand-by action) 4: deviation low limit (energized, no stand-by action) 5: deviation high limit (de-energized, no stand- by action) 6: deviation low limit (de-energized, no stand- by action) 7: deviation high/low limits (energized, no stand-by action) 8: deviation within high/low limits (energized, no stand-by action) 9: pv high limit (de-energized, no stand-by action) 10: pv low limit (de-energized, no stand-by action) see the next page for details on other alarm types. program parameters (junction code parameter) located in: main menu = prog ; submenu = prg parameter symbol name of parameter setting range and description initial value user setting junction code 0 0: switching for continuation 1: hold-on switching (the controller holds the end-of-segment setpoint when the segment is completed, to perform control). 2: local-mode end (the controller switches to a local setpoint when the segment is completed). 11 to 15: wait during switching between segments (see the cd-rom version user s manual). 21 to 25: wait within a segment interval (see the cd-rom version user s manual). insert: allows a segment to be added to the end of a specified segment. delete: allows a specified segment to be deleted. jc 1st edition : may 31,2000-00
3-20 <3. programming> im 05e01c02-44e list of pv event and local event types the table below shows the types and actions of pv event and local event. alarm action alarm action alarm type code alarm type code alarm type open/close shows status of relay contact, and lit and unlit shows status of lamp contact closes if alarm occurs contact opens if alarm occurs contact closes if alarm occurs contact opens if alarm occurs alarm type no alarm off pv high limit pv low limit alarm setpoint closed (lit) hysteresis pv open (unlit) 1 de-energized on deviation low limit alarm deviation setpoint target sp open (lit) hysteresis pv closed (unlit) 6 closed (lit) hysteresis open (unlit) alarm setpoint pv 2 deviation high and low limits target sp pv hysteresis hysteresis deviation setpoint closed (lit) open (unlit) closed (lit) 7 deviation high limit hysteresis pv open (unlit) open (unlit) open (unlit) closed (lit) open (unlit) closed (lit) closed (lit) open (unlit) closed (lit) target sp deviation setpoint closed (lit) 3 deviation within high and low limits deviation setpoint target sp pv hysteresis hysteresis open (unlit) open (unlit) closed (lit) 8 deviation low limit pv target sp deviation setpoint open (unlit) hysteresis closed (lit) 4 de-energized on pv high limit de-energized on pv low limit pv open (lit) alarm setpoint hysteresis closed (unlit) 9 de-energized on deviation high limit alarm pv open (lit) target sp deviation setpoint hysteresis closed (unlit) 5 alarm setpoint hysteresis pv open (lit) closed (unlit) 10 sp high limit sp low limit alarm setpoint hysteresis sp 28 output high limit alarm setpoint output value hysteresis 30 hysteresis alarm setpoint sp 29 output low limit hysteresis alarm setpoint output value 31 open/close shows status of relay contact, and lit and unlit shows status of lamp program parameters (parameters for editing programs) located in: main menu = prog ; submenu = edit symbol on pv display name of parameter setting range and description initial value user setting number of remaining unused segments. read-only (all.s) number of segments within a pattern. (ptn.s) number of remaining unused events. (all.e) program pattern copying specify the numbers of the source-of-copying program pattern and target-of-copying program pattern. (1 to 30) (copy) program pattern clearance specify the number of the program pattern to be cleared. (1 to 30) (clear) 1st edition : may 31,2000-00
<3. programming> 3-21 im 05e01c02-44e 3.7 program pattern setup charts for details on how to use the program pattern setup chart, see 3.1 overview of program patterns, and 3.2 example of program pattern setup charts. you can register as many as 30 program patterns with the UP550 controller. create as many copies of the chart as necessary. first fill in the fields with bold-face borders in the order from number 1 to number 9. then, input the data into the controller. 1st edition : may 31,2000-00
3-22 <3. programming> im 05e01c02-44e maximum value of primary pv input range (rh1) 100% minimum value of primary pv input range (rl1) 0% define this parameter when using the controller as a program pattern generator. see user s manual (reference) (cd-rom version) for more information. time setting (time) when the segment setting method (seg.t) parameter is set as seg.t = 0; ramp setting (tm.rt) when the parameter is set as seg.t = 1 factory-set to time setting (time). unit 4 5 8 system name program no. program name model serial no. UP550 - segment no. final target setpoint 1 (tsp1) final target setpoint 2 (tsp2) segment time (time/tm.rt) pid number (pid) event number (ev8) pv event type (ty8)/on time of time event (on8) pv event setpoint (pe8)/off time of time event (off8) junction code (jc) program time unit (tmu) segment setting method (seg.t) 3 1 2 123456 event number (ev1) pv event type (ty1)/on time of time event (on1) pv event setpoint (pe1)/off time of time event (off1) event number (ev2) pv event type (ty2)/on time of time event (on2) pv event setpoint (pe2)/off time of time event (off2) event number (ev3) pv event type (ty3)/on time of time event (on3) pv event setpoint (pe3)/off time of time event (off3) event number (ev4) pv event type (ty4)/on time of time event (on4) pv event setpoint (pe4)/off time of time event (off4) event number (ev5) pv event type (ty5)/on time of time event (on5) pv event setpoint (pe5)/off time of time event (off5) event number (ev6) pv event type (ty6)/on time of time event (on6) pv event setpoint (pe6)/off time of time event (off6) event number (ev7) pv event type (ty7)/on time of time event (on7) pv event setpoint (pe7)/off time of time event (off7) shown for segment pid parameters when the setup parameter zon is set to 0. 1. maximum value of primary pv input range: setpoint of the maximum value of primary pv input range (rh1) setup parameter 2. minimum value of primary pv input range: setpoint of the minimum value of primary pv input range (rl1) setup parameter 3. primary pv input unit: setpoint of the primary pv input unit (uni1) setup parameter 4. program time unit: setpoint of the program time unit (tmu) setup parameter 5. segment setting method: setpoint of the segment setting method (seg.t) setup parameter 6. starting target setpoint: setpoint of the starting target setpoint (ssp1) program parameter 7. start code: setpoint of the start code (stc) program parameter 8. final target setpoint, segment time, events (pv event and time event) and junction code: setpoint of each program parameter 9. draw the program pattern. 1st edition : may 31,2000-00
<3. programming> 3-23 im 05e01c02-44e 9 number of repetitions (rcy) 6 7 starting target setpoint 1 (ssp1) start-of-repetition segment number (rst) end-of-repetition segment number (ren) starting target setpoint 2 (ssp2) start code (stc) 5th group of wait zones (5.wz1) 5th group of wait times (5.wtm) 4th group of wait zones (4.wz1) 4th group of wait times (4.wtm) 3rd group of wait zones (3.wz1) 3rd group of wait times (3.wtm) 2nd group of wait zones (2.wz1) 2nd group of wait times (2.wtm) 1st group of wait zones (1.wz1) 1st group of wait times (1.wtm) see user s manual (reference) (cd-rom version) for more information. define this parameter when using the controller as a program pattern generator. see user s manual (reference) (cd-rom version) for more information. 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1st edition : may 31,2000-00
3-24 <3. programming> im 05e01c02-44e 3.8 explanation of program functions programming you can create programs using either method 1 or 2 described below. the controller is factory-set to method 1. to create programs using method 2, change the setpoint of the seg.t (segment setting method) setup parameter to 1. before you begin programming, determine whether your programs are created using the time unit of hour and minute or minute and second. the controller is factory-set to the hour and minute time unit. to create programs using the minute and second time unit, change the setpoint of the tmu (program time unit) setup parameter to mm:ss. setpoint of seg.t (segment setting method) setup parameter time setting (method 1) 0 (factory-set default) ramp setting (method 2) 1 choose the desired method and unit from the two programming methods and time unit options discussed above. then, create programs according to the chosen options. 1. creating programs by setting final target setpoint and time unit as shown in the figure below, this method creates programs by setting a segment time and a final target setpoint on a segment-by-segment basis. final target setpoint time setpoint final target setpoint set for segment immediately preceding or the starting target setpoint if this is the point of starting program operation segment time this single definite line is referred to as a segment. 2. creating programs by setting final target setpoint and ramp as shown in the figure below, this method creates programs by setting a final target setpoint and a ramp grade on a segment-by-segment basis. define the ramp grade as the amount of change in the setpoint per hour or per minute. final target setpoint time setpoint final target setpoint set for segment immediately preceding or the starting target setpoint if this is the point of starting program operation ramp grade define the ramp grade as the amount of change in the setpoint per hour or per minute. 1st edition : may 31,2000-00
<3. programming> 3-25 im 05e01c02-44e setpoint of tmu (program time unit) setup parameter when changing the setpoint linearly over an hour hh:mm (factory-set default) when changing the setpoint linearly over a minute mm:ss note: the program time unit (tmu) parameter is the time unit you use when creating programs. when creating a soak segment during programming, set a time ( hour and minute or minute and second ) rather than a ramp grade. final target setpoint time setpoint final target setpoint set for segment immediately preceding or the starting target setpoint if this is the point of starting program operation segment time define as hour and minute or minute and second. for example, configure segment 1 so the temperature rises in increments of 5 c per minute from 50 c to 100 c, as shown in the figure below. final target setpoint time setpoint 100 c 50 c ramp upgrade of 5 c per minute segment 1 to change the temperature linearly over a minute, set the tmu parameter to mm:ss (minute and second) before you begin programming. when programming the controller, set the segment time (time) parameter for segment 1 to 5 c. this allows the controller to raise the setpoint in increments of 5 c per minute during the interval of segment 1. 1st edition : may 31,2000-00
3-26 <3. programming> im 05e01c02-44e controller behavior at the start of program operation you can determine how the controller should behave at the start of program operation. 1. letting the controller run from a starting target setpoint a starting target setpoint refers to a setpoint from which program operation begins. the controller operates in such a manner that the setpoint changes to the final target setpoint over the segment time set for segment 1, irrespective of what the pv value is. segment 1 segment 2 program setpoint time setpoint segment time final target setpoint starting target setpoint start of program operation set the stc (start code) program parameter to 0 . 2. letting the controller start from the current setpoint and run according to time settings defined for segment 1 this method is not available if the seg.t (segment setting method) parameter is set to ramp setting. starting point of operation controller behavior a begins to run from point a according to the time setting defined for segment 1. b begins to run from point b according to the time setting defined for segment 1. c begins to run from point c according to the time setting defined for segment 1. d begins to run from point d according to the time setting defined for segment 1. e begins to run from point e according to the time setting defined for segment 1. segment 1 segment 2 segment 3 segment 4 segment 5 program setpoint final target setpoint e d b a time setpoint c start of program operation set the stc (start code) program parameter to 2 . 1st edition : may 31,2000-00
<3. programming> 3-27 im 05e01c02-44e 3. letting the controller start from the current setpoint and run according to ramp settings defined for segment 1 of the created program starting point of operation controller behavior a begins to run from point c1 (ignores the time setting defined for segment 1). b begins to run from point c1 (ignores the time setting defined for segment 1). c begins to run from point c1 (ignores the time setting defined for segment 1). d begins to run from point d1 according to the preset ramp setting (the time setting defined for segment 1 is reduced). e begins to run from point e1 according to the preset ramp setting. segment 1 segment 2 segment 3 segment 4 segment 5 program setpoint time start of program operation a1 b1 c1 d1 e1 e d b a setpoint c set the stc (start code) program parameter to 1 . pid switching (zone pid) the UP550 offers two methods of pid switching. one of the methods is to automatically switch between groups of pid constants according to the temperature zone. the other method is to automatically switch between groups of pid constants on a segment-by- segment basis. this paragraph explains the method of switching between groups of pid constants according to the temperature zone. you can set a maximum of seven tempera- ture zones. when shipped from the factory, the UP550 is configured so that it operates in zone 1 only and uses only one group of pid constants. when one group of pid constants is used (factory-set default) as shown in the figure below, the controller uses one group of pid constants over the range from the minimum value to the maximum value of the primary pv input range. 1st group of pid constants maximum value of primary pv input range (rh1) program setpoint segment 1 segment 2 pv input value minimum value of primary pv input range (rl1) - configure the 1st group of pid constants (1.p, 1.i and 1.d operating parameters). 1st edition : may 31,2000-00
3-28 <3. programming> im 05e01c02-44e selection of pid constants when the control range is split into three zones as shown in the figure below, three zones are set for the controller to automatically switch from one group of pid constants to another. two zones can also be set for the controller to switch between two groups of pid constants. [1] the controller uses the 1st group of pid constants if the pv input value is within the zone set off by the minimum value of the primary pv input range and reference point 1. [2] the controller uses the 2nd group of pid constants if the pv input value is within the zone set off by reference point 1 and reference point 2. [3] the controller uses the 3rd group of pid constants if the pv input value is within the zone set off by reference point 2 and the maximum value of the primary pv input range. 3rd group of pid constants 2nd group of pid constants 1st group of pid constants maximum value of primary pv input range (rh1) minimum value of primary pv input range (rl1) segment 1 segment 2 reference point 2 (2.rp1) reference point 1 (1.rp1) segment 3 1 2 3 pv input value program setpoint splitting the control range into two zones - to split the control range into two zones, define reference point 1 (i.e., the 1.rp1 setup parameter). - define the 1st and 2nd groups of pid constants (i.e., the 1.p, 1.i and 1.d operating parameters for the 1st group and the 2.p, 2.i and 2.d operating parameters for the 2nd group). splitting the control range into three zones - to split the control range into three zones, define reference points 1 and 2 (i.e., the 1.rp1 and 2.rp1 setup parameters). - define the 1st, 2nd and 3rd groups of pid constants (i.e., the 1.p, 1.i and 1.d operating parameters for the 1st group, the 2.p, 2.i and 2.d operating parameters for the 2nd group and the 3.p, 3.i and 3.d operating parameters for the 3rd group). 1st edition : may 31,2000-00
<3. programming> 3-29 im 05e01c02-44e 1st edition : may 31,2000-00 selecting pid constants according to the deviation pid constants can be selected according to the deviation in two ways. one method is to select a group of pid constants only by a deviation from a program setpoint. the other method is to use a reference point, as discussed earlier, as well as a deviation from a program setpoint, to switch between groups of pid constants. [method 1] as shown in the figure below, the controller selects the pid constants of the group number set in pid group number (grp) if the pv input value goes beyond the given deviation from the program setpoint. [1] the controller uses the 1st group of pid constants. [2] the controller uses the pid constants of the group number set in pid group number (grp). reference deviation (rdv1) maximum value of primary pv input range (rh1) minimum value of primary pv input range (rl1) program setpoint segment 1 segment 2 pv input value reference deviation (rdv1) [1] [2] [2] [1] [1] [2] [method 2] as shown in the figure below, the controller selects an appropriate group of pid constants for each zone and, if the pv input value goes beyond the given deviation from the program setpoint, selects the pid constants of the group number set in pid group number (grp). [1] the controller uses the 1st group of pid constants if the pv input value is both within the zone set off by the minimum value of the primary pv input range and reference point 1 and within the given reference deviation bandwidth. [2] the controller uses the 2nd group of pid constants if the pv input value is both within the zone set off by reference points 1 and the maximum value of the primary pv input range, and within the given reference deviation bandwidth. [3] the controller uses the pid constants of the group number set in pid group number (grp). reference point 1 (1.rp1) reference deviation (rdv1) maximum value of primary pv input range (rh1) minimum value of primary pv input range (rl1) segment 1 segment 2 reference deviation (rdv1) program setpoint pv input value [1] [3] [3] [2] [2] [1] [3]
3-30 <3. programming> im 05e01c02-44e 1st edition : may 31,2000-00 retaining the end-of-program state (hold-mode end) this function keeps the controller in the same state as when program operation was completed. when in hold operation, the controller retains its states of control output and event output. to cancel hold operation, use either key operation or external contact input. when the hold operation is cancelled, the control output is set to 0% or off, and the event output is set to off. to retain the end-of-program state, set the junction code program parameter of the seg- ment in question to 1. time setpoint end of program suspending the progress of a program (wait function) when a running program moves from one segment to another, the wait function places the program in a wait (stand-by) state, by using a wait zone and a wait time, until any deviation is cancelled. a wait zone is a deviation bandwidth from which the degree of pv input tracking is judged. a wait time is the length of time that elapses until the pv input enters the wait zone. the program progresses if the pv input fails to re-enter the wait zone within the wait time. when the program is in wait state, the time setpoints of segment t ime and t ime event parameters temporarily cease to be passed. at this point, the output based on the time event parameter is retained.
<4. operations> 4-1 im 05e01c02-44e 4. operations this chapter describes key entries for operating the controller. for operations using external contact inputs, see ?.5 terminal wiring diagrams.?if you cannot remem- ber how to carry out an operation during setting, press the disp key no more than four times. this brings you to the display (operating display) that appears at power- on. 4.1 monitoring-purpose operating displays available during operation the monitoring-purpose operating displays available during operation include those for controllers of cascade and cascade position proportional control and those for controllers of cascade heating/cooling control. operating displays for cascade and cascade position proportional control in cascade and program operation sp1 display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the current setpoint (sp1), the program pattern number (ptno) selected, the segment number (segno) for which operation is in progress, the number of segments included in the selected program pattern, the remaining time of the segment for which operation is in progress (tm), the current number of repetitions (rcy), and the total sum of repetitions. csp2 display (pv2 lamp on) the pv input value of the secondary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the cascade setpoint of the second- ary-loop (csp2), the program pattern number (ptno) selected, the segment number (segno) for which operation is in progress, the number of segments included in the selected program pattern, the remaining time of the segment for which operation is in progress (tm), the current number of repetitions (rcy), and the total sum of repetitions. target sp1 display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the current setpoint (sp1) and final target setpoint (tsp), the program pattern number (ptno) selected, the segment number (segno) for which operation is in progress, the number of segments included in the selected program pattern, the program pattern name (only displayed when setting the program pattern name using an optional parameter setting tool (model: ll100-e10)). 1st edition : may 31,2000-00
4-2 <4. operations> im 05e01c02-44e pv2/sp/out2 display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the pv input value of the secondary- loop (pv2), the program setpoint of the primary-loop (sp1), the cascade setpoint of the secondary-loop (c.sp2), and the control output value of the secondary-loop (out2), however, the valve opening (0 to 100%) in position proportional control. deviation trend display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the deviation trend. pattern display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the selected program pattern. event display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the event number for which an event has occurred. 1st edition : may 31,2000-00
<4. operations> 4-3 im 05e01c02-44e 1st edition : may 31,2000-00 pv2/sp/out2 display pattern display event display sp1 display disp key disp key disp key disp key tme 1 21 3 pve alm dv1-trend /scan= + 20sec 0 - ptno: 1 tm= 0h20 segno: 1/ 3 rcy: 0/ 0 sp1: 25.0 c target sp1 display disp key ptn 1 seg 1 disp key deviation trend display disp key sp1 = ptno = 1 25.0 / 80.0 c segno: 1/ 3 for monitoring only. however, allows the setpoint and segment time to be changed during hold mode operation (soak segment). csp2 display (pv2 lamp on) for monitoring only. allows the control output value to be changed during manual operation. for monitoring only. for monitoring only. for monitoring only. for monitoring only. * displays the value opening (0 to 100%) in position proportional control. c. ptno: 1 tm= 0h20 segno: 1/ 3 rcy: 0/ 0 sp2: 30.0 c pv2 = 50.0 sp1 = = = 25.0 c c % c.sp2 30.0 c out2 70 pid : 1/1
4-4 <4. operations> im 05e01c02-44e in cascade and local of primary-loop operation lsp1 display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the current setpoint (lsp1), the program pattern number (ptno) selected, the segment number (segno) for which operation is in progress, the number of segments included in the selected program pattern, the remaining time of the segment for which operation is in progress (tm), the current number of repetitions (rcy), and the total sum of repetitions. csp2 display (pv2 lamp on) the pv input value of the secondary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the cascade setpoint of the second- ary-loop (csp2), the program pattern number (ptno) selected, the segment number (segno) for which operation is in progress, the number of segments included in the selected program pattern, the remaining time of the segment for which operation is in progress (tm), the current number of repetitions (rcy), and the total sum of repetitions. target sp1 display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the current setpoint (sp1) and final target setpoint (tsp), the program pattern number (ptno) selected, the segment number (segno) for which operation is in progress, the number of segments included in the selected program pattern, the program pattern name (only displayed when setting the program pattern name using an optional parameter setting tool (model: ll100-e10)). pv2/sp/out2 display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the pv input value of the secondary- loop (pv2), the target setpoint of the primary-loop (sp1), the cascade setpoint of the secondary-loop (c.sp2), and the control output value of the secondary-loop (out2), however, the valve opening (0 to 100%) in position proportional control. deviation trend display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the deviation trend. pattern display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the selected program pattern. event display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the event number for which an event has occurred. 1st edition : may 31,2000-00
<4. operations> 4-5 im 05e01c02-44e pv2/sp/out2 display pattern display event display lsp1 display disp key disp key disp key disp key tme 1 21 3 pve alm dv1-trend /scan= + 20sec 0 - ptno: 1 tm= 0h20 segno: 1/ 3 rcy: 0/ 0 sp1: 25.0 c target sp1 display disp key ptn 1 seg 1 disp key deviation trend display disp key allows the local setpoint of the primary-loop to be changed. csp2 display (pv2 lamp on) for monitoring only. allows the control output value to be changed during manual operation. for monitoring only. for monitoring only. for monitoring only. for monitoring only. c. ptno: 1 tm= 0h20 segno: 1/ 3 rcy: 0/ 0 sp2: l. 30.0 c pv2 = 50.0 l.sp1 = = = 25.0 c c % c.sp2 30.0 c out2 70 pid : 1/1 sp1 = ptno = 1 25.0 / 25.0 c segno: 1/ 3 1st edition : may 31,2000-00
4-6 <4. operations> im 05e01c02-44e operating displays for cascade heating/cooling control in cascade and program operation sp1 display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the current setpoint (sp1), the program pattern number (ptno) selected, the segment number (segno) for which operation is in progress, the number of segments included in the selected program pattern, the remaining time of the segment (tm) for which operation is in progress (tm), the current number of repetitions (rcy), and the total sum of repetitions. csp2 display (pv2 lamp on) the pv input value of the secondary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the cascade setpoint of the second- ary-loop (csp2), the program pattern number (ptno) selected, the segment number (segno) for which operation is in progress, the number of segments included in the selected program pattern, the remaining time of the segment for which operation is in progress (tm), the current number of repetitions (rcy), and the total sum of repetitions. target sp1 display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the current setpoint (sp1) and final target setpoint (tsp), the program pattern number (ptno) selected, the segment number (segno) for which operation is in progress, the number of segments included in the selected program pattern, the program pattern name (only displayed when setting the program pattern name using an optional parameter setting tool (model: ll100-e10). heating/cooling pv2/sp/out2 display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the pv input value of the secondary- loop (pv2), the program setpoint of primary-loop (sp1), the cascade setpoint of the sec- ondary-loop (c.sp2), and the heating-side control output value (h2) and cooling-side control output value (c2) of secondary-loop. deviation trend display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the deviation trend. pattern display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the selected program pattern. event display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the event number for which an event has occurred. 1st edition : may 31,2000-00
<4. operations> 4-7 im 05e01c02-44e heating/cooling pv2/sp/out2 display pattern display event display sp1 display disp key disp key disp key disp key deviation trend display disp key dv1-trend /scan= + 20sec 0 - ptno: 1 tm= 0h20 segno: 1/ 3 rcy: 0/ 0 sp1: 25.0 c disp key target sp1 display disp key tme 1 21 3 pve alm ptn 1 seg 1 for monitoring only. however, allows the setpoint and segment time to be changed during hold mode operation (soak segment). allows the control output value to be changed during manual operation. for monitoring only. for monitoring only. for monitoring only. for monitoring only. csp2 display (pv2 lamp on) ptno: 1 tm= 0h20 segno: 1/ 3 rcy: 0/ 0 sp2: 30.0 c for monitoring only. pv2 = sp1 = = = 25.0 c % c.sp2 30.0 c c2 70.0 % 30.0 pid : 1/1 h2 = c. sp1 = ptno = 1 25.0 / 80.0 c segno: 1/ 3 50.0 c 1st edition : may 31,2000-00
4-8 <4. operations> im 05e01c02-44e in cascade and local of primary-loop operation lsp1 display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the current setpoint (lsp1), the program pattern number (ptno) selected, the segment number (segno) for which operation is in progress, the number of segments included in the selected program pattern, the remaining time of the segment (tm) for which operation is in progress, the current number of repetitions (rcy), and the total sum of repetitions. csp2 display (pv2 lamp on) the pv input value of the secondary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the local setpoint of the secondary- loop (csp2), the program pattern number (ptno) selected, the segment number (segno) for which operation is in progress, the number of segments included in the selected program pattern, the remaining time of the segment for which operation is in progress (tm), the current number of repetitions (rcy), and the total sum of repetitions. target sp1 display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the current setpoint (sp1) and final target setpoint (tsp), the program pattern number (ptno) selected, the segment number (segno) for which operation is in progress, the number of segments included in the selected program pattern, the program pattern name (only displayed when setting the program pattern name using an optional parameter setting tool (model: ll100-e10). heating/cooling pv2/sp/out2 display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the pv input value of the secondary- loop (pv2), the program setpoint of primary-loop (sp1), the cascade setpoint of the sec- ondary-loop (c.sp2), and the heating-side (heat) control output (h2) and cooling-side (cool) control output (c2) of secondary-loop. deviation trend display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the deviation trend. pattern display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the selected program pattern. event display the pv input value of the primary-loop appears on the pv display. on the setpoint display (lcd), the controller displays the event number for which an event has occurred. 1st edition : may 31,2000-00
<4. operations> 4-9 im 05e01c02-44e heating/cooling pv2/sp/out2 display pattern display event display lsp1 display disp key disp key disp key disp key deviation trend display disp key dv1-trend /scan= + 20sec 0 - ptno: 1 tm= 0h20 segno: 1/ 3 rcy: 0/ 0 sp1: 25.0 c disp key target sp1 display disp key tme 1 21 3 pve alm ptn 1 seg 1 allows the local setpoint of the primary-loop to be changed. allows the control output value to be changed during manual operation. for monitoring only. for monitoring only. for monitoring only. for monitoring only. c. csp2 display (pv2 lamp on) ptno: 1 tm= 0h20 segno: 1/ 3 rcy: 0/ 0 sp2: l. 30.0 c for monitoring only. pv2 = l.sp1 = = = 25.0 c % c.sp2 30.0 c c2 70.0 % 30.0 pid : 1/1 h2 = sp1 = ptno = 1 25.0 / 80.0 c segno: 1/ 3 50.0 c 1st edition : may 31,2000-00
4-10 <4. operations> im 05e01c02-44e 1st edition : may 31,2000-00 4.2 performing/canceling auto-tuning of secondary-loop perform auto-tuning when you have finished setting of local setpoint of secondary-loop. make sure the controller is in program (run) mode, in local (local) mode and automatic (auto) mode for the secondary-loop before carrying out auto-tuning. see ?.7 switching between run and reset modes?to change to run, ?.8 switching between cascade (cas) and local (lsp)?to change to local for the secondary-loop and ?.9 switching between auto and man of secondary-loop?to change to auto. pid constants are obtained by using the current program setpoint value at the start of auto- tuning. note when on-off control is being used, auto-tuning cannot be carried out. moreover, do not perform auto-tuning when controlling any of the following processes. control processes with quick response such as flow control or pressure control processes where even temporary output on/off results in inconvenience processes where a large output change at control element results in inconvenience processes where variations in pv may exceed an allowable range, adversely affecting product quality 1. bring the operating display into view (display appears at power on). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 tm= 0h20 segno: 1/ 3 rcy: 0/ 0 sp1: 10.0 c prg lamp on. man lamp off. cas lamp off. displays the current setpoint (sp1). in steps 2 and later, illustrations of the lcd are cited to explain the procedure. 2. press the set/ent key for more than 3 seconds to call up the main menu prog . set/ent pt.no run reset disp mode programming main menu prog 3. press the key three times to display the main menu lp2 . set/ent pt.no run reset disp mode loop 2 parameter main menu lp2
<4. operations> 4-11 im 05e01c02-44e 1st edition : may 31,2000-00 4. press the set/ent key to display the submenu par . set/ent pt.no run reset disp mode parameter sub menu par 5. press the set/ent key once again to display the parameter at . menu:lp2/par #1 auto tuning switch at = off set/ent pt.no run reset disp mode 6. press the or key to display the required setpoint. tuning for 1st group of pid is at = 1. set/ent pt.no run reset disp mode menu:lp2/par #1 changing! auto tuning switch at = 1 blinks during change. to cancel auto-tuning, set at = off. 7. press the set/ent key once to register the setpoint. (this starts auto-tuning.) if the set/ent key is pressed when at = off, auto-tuning will be cancelled. in this case, pid contains the value existing before auto-tuning. set/ent pt.no run reset disp mode menu:lp2/par #1 auto tuning switch at = 1 8. during auto-tuning, the panel indications become as shown below. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas pv2 = 50.0 c sp1 = = = 55.0 c 100.0% l.sp2 54.0 c out2 pid : 1/1 prg lamp on. man lamp blinks. cas lamp off. auto-tuning is complete when the man lamp goes off.
4-12 <4. operations> im 05e01c02-44e 4.3 performing/canceling auto-tuning of primary- loop perform auto-tuning when you have finished creating program patterns. make sure the controller is in program (run) mode, and in cascade (cas) mode, before carrying out auto-tuning. see 4.7 switching between run and reset modes to change to run and 4.8 switching between cascade (cas) and local (lsp) to change to cascade (cas). pid constants are obtained by using the current program setpoint value at the start of auto- tuning. * to perform auto-tuning of the primary-loop, pid of the secondary-loop should be the appropriate value. note when on-off control is being used, auto-tuning cannot be carried out. moreover, do not perform auto-tuning when controlling any of the following processes. control processes with quick response such as flow control or pressure control processes where even temporary output on/off results in inconvenience processes where a large output change at control element results in inconvenience processes where variations in pv may exceed an allowable range, adversely affecting product quality 1. bring the operating display into view (display appears at power on). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 tm= 0h20 segno: 1/ 3 rcy: 0/ 0 sp1: 10.0 c displays the current setpoint (sp1). prg lamp on. man lamp off. cas lamp on. in steps 2 and later, illustrations of the lcd are cited to explain the procedure. 2. press the set/ent key for more than 3 seconds to call up the main menu prog . set/ent pt.no run reset disp mode programming main menu prog 3. press the key twice to display the main menu lp1 . set/ent pt.no run reset disp mode loop 1 parameter main menu lp1 1st edition : may 31,2000-00
<4. operations> 4-13 im 05e01c02-44e 4. press the set/ent key to display the submenu par . set/ent pt.no run reset disp mode parameter sub menu par 5. press the set/ent key once again to display the parameter at . menu:lp1/par #1 auto tuning switch at = off set/ent pt.no run reset disp mode 6. press the or key to display the required setpoint. tuning for 1st group of pid is at = 1. set/ent pt.no run reset disp mode menu:lp1/par #1 changing! auto tuning switch at = 1 blinks during change. to cancel auto-tuning, set at = off. 7. press the set/ent key once to register the setpoint. (this starts auto-tuning.) if the set/ent key is pressed when at = off, auto-tuning will be cancelled. in this case, pid contains the value existing before auto-tuning. set/ent pt.no run reset disp mode menu:lp1/par #1 auto tuning switch at = 1 8. during auto-tuning, the panel indications become as shown below. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas pv2 = sp1 = = = c.sp2 out2 pid : 1/1 50.0 c 55.0 c 100.0% 54.0 c prg lamp on. man lamp blinks. cas lamp on. auto-tuning is complete when the man lamp goes off. 4.4 setting pid of secondary-loop manually if you know the values to be set or if suitable pid constants cannot be obtained by auto- tuning, follow the procedure below to set values. 1. bring the operating display into view (display appears at power on). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 tm= 0h20 segno: 1/ 3 rcy: 0/ 0 sp1: 10.0 c prg lamp on. displays the current setpoint (sp1). in steps 2 and later, illustrations of the lcd are cited to explain the procedure. 1st edition : may 31,2000-00
4-14 <4. operations> im 05e01c02-44e 1st edition : may 31,2000-00 2. press the set/ent key for more than 3 seconds to call up the main menu prog . set/ent pt.no run reset disp mode programming main menu prog 3. press the key three times to display the main menu lp2 . set/ent pt.no run reset disp mode loop 2 parameter main menu lp2 4. press the set/ent key once to display the submenu par . set/ent pt.no run reset disp mode parameter sub menu par 5. press the key once to display the submenu 1.pid . set/ent pt.no run reset disp mode pid parameter spno.1 sub menu 1.pid 6. press the set/ent key once to display the parameter 1.p . menu:lp2/1.pid #1 proportional band 1.p = 5.0% set/ent pt.no run reset disp mode 7. press the or key to display the required setpoint. set/ent pt.no run reset disp mode menu:lp2/1.pid #1 changing! proportional band 1.p = 18.0% blinks during change. 8. press the set/ent key once to register the setpoint. set/ent pt.no run reset disp mode menu:lp2/1.pid #1 proportional band 1.p = 18.0% the same steps can be used for integral time (1.i) and derivative time (1.d) that are displayed after this. 9. press the set/ent key for more than 3 seconds. this returns you to the display shown at power-on (figure below). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 tm= 0h20 segno: 1/ 3 rcy: 0/ 0 sp1: 10.0 c prg lamp on.
<4. operations> 4-15 im 05e01c02-44e 4.5 setting pid of primary-loop manually if you know the values to be set or if suitable pid constants cannot be obtained by auto- tuning, follow the procedure below to set values. 1. bring the operating display into view (display appears at power on). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 tm= 0h20 segno: 1/ 3 rcy: 0/ 0 sp1: 10.0 c prg lamp on. displays the current setpoint (sp1). in steps 2 and later, illustrations of the lcd are cited to explain the procedure. 2. press the set/ent key for more than 3 seconds to call up the main menu prog . set/ent pt.no run reset disp mode programming main menu prog 3. press the key twice to display the main menu lp1 . set/ent pt.no run reset disp mode loop 1 parameter main menu lp1 4. press the set/ent key once to display the submenu par . set/ent pt.no run reset disp mode parameter sub menu par 5. press the key once to display the submenu 1.pid . set/ent pt.no run reset disp mode pid parameter spno.1 sub menu 1.pid 6. press the set/ent key once to display the parameter 1.p . menu:lp1/1.pid #1 proportional band 1.p = 5.0% set/ent pt.no run reset disp mode 7. press the or key to display the required setpoint. set/ent pt.no run reset disp mode menu:lp1/1.pid #1 changing! proportional band 1.p = 18.0% blinks during change. 8. press the set/ent key once to register the setpoint. set/ent pt.no run reset disp mode menu:lp1/1.pid #1 proportional band 1.p = 18.0% the same steps can be used for integral time (1.i) and derivative time (1.d) that are displayed after this. 1st edition : may 31,2000-00
4-16 <4. operations> im 05e01c02-44e 9. press the set/ent key for more than 3 seconds. this returns you to the display shown at power-on (figure below). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 tm= 0h20 segno: 1/ 3 rcy: 0/ 0 sp1: 10.0 c prg lamp on. 4.6 selecting program pattern number (pt.no) the following operating procedure selects program pattern 1. a program pattern number can only be selected when the controller is in a reset mode. note if contact input, which is used to select between program pattern numbers is on, any program pattern number cannot be selected by key operation. 1. bring the operating display into view (appears at power-on). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 0 segno: 0/ 0 rcy: 0/ 0 sp1: 0.0 c tm=------- rst lamp on. 2. press the pt.no key. this selects the program pattern number. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 segno: 0/ 3 rcy: 0/ 0 sp1: 25.0 c tm= 0h20 select the program pattern number of the controller being operated. rst lamp on. 1st edition : may 31,2000-00
<4. operations> 4-17 im 05e01c02-44e 1st edition : may 31,2000-00 4.7 switching between run and reset modes the following operating procedure switches the run mode and the reset mode. 1. brings the operating display into view (appears at power-on). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 segno: 0/ 3 rcy: 0/ 0 sp1: 25.0 c tm=------- select the program pattern number of the controller being operated. rst lamp on. 2. press the run key for 2 seconds. the selected program pattern starts. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 segno: 1/ 3 rcy: 0/ 0 sp1: 25.0 c tm= 0h20 start of operation displays the time of segment 1. prg lamp on. 3. press the reset key for 2 seconds. the running program stops. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 segno: 0/ 3 rcy: 0/ 0 sp1: 25.0 c tm=------- stop of operation the time reading changes to "-------". rst lamp on. when in the reset mode, the controller provides the following input/output values. pv input value of process variable control output preset output value (factory-set to 0%) event output off, if there is any event.
4-18 <4. operations> im 05e01c02-44e 1st edition : may 31,2000-00 4.8 switching between cascade (cas) and local (lsp) note if cascade and local have been switched using contact input, when the contact input is on, switching between cascade and local cannot be achieved by keystroke. 1. brings the operating display into view (appears at power-on). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 segno: 1/ 3 rcy: 0/ 0 sp1: 30.0 c tm= 0h18 displays the current setpoint (sp1). prg lamp or loc lamp on. 2. press the mode key several times to display the mode:lsp mode parameter. the figure below is an example of changing the cascade mode to the local mode. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas mode display #6 changing! lsp/cas select mode : lsp 3. press the set/ent key once. the controller switches to local setpoint of secondary-loop. the figure below is an example of the display after a change from the cas mode to the lsp mode. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 segno: 1/ 3 rcy: 0/ 0 sp1: 30.0 c tm= 0h18 cas lamp is off in lsp. * cas lamp is on in cascade operation.
<4. operations> 4-19 im 05e01c02-44e 1st edition : may 31,2000-00 4.9 switching between auto and man of secondary-loop note if auto and man have been switched using contact input, when the contact input is on, switching between auto and man cannot be achieved by keystroke. 1. brings the operating display into view (appears at power-on). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 segno: 1/ 3 rcy: 0/ 0 sp1: 30.0 c tm= 0h18 displays the current setpoint (sp1). prg lamp or loc lamp on. 2. [to change from auto to man mode] press the mode key several times to display the mode:man2 mode parameter. [to change from man to auto mode] press the mode key several times to display the mode:auto2 mode parameter. the figure below is an example of changing the auto mode to the man mode. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas mode display #5 changing! auto/man2 select mode : man2 3. press the set/ent key once. the controller switches to either man-mode or auto-mode operation. the figure below is an example of the display after a change from the auto mode to the man mode. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas pv2 = 30 c sp1 = = = 45 c 40.0% c.sp2 40 c out2 pid : 1/1 man lamp is on in man. * man lamp is off in auto.
4-20 <4. operations> im 05e01c02-44e 1st edition : may 31,2000-00 4.10 manipulating control output during manual operation note control output cannot be changed if the controller is in the reset mode. in this case, the preset output value (operating parameter po) will be output. a control output value is linked with a display value changed using the or key. note that the control output changes as displayed without requiring the set/ent key. 1. bring manual operating display into view. for switching to manual operation, see 4.9 switching between auto and man of secondary-loop. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas sp1 = 30.0 c ptno: 1 pid: 1 segno: 1/ 3 out: 30.0% man lamp on. 2. press the or key to change a control output value. you don t need to press the set/ent key. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas sp1 = 30.0 c ptno: 1 pid: 1 segno: 1/ 3 out: 40.0% man lamp on. manipulating the control output during heating/cooling control showing the heating/cooling out display. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas pv2 = 50.0 sp1 = = = 25.0 c c % c.sp2 30.0 c c2 70.0 % 0.0 pid : 1/1 h2 = cooling-side output heating-side output heating/cooling out display man lamp on.
<4. operations> 4-21 im 05e01c02-44e 1st edition : may 31,2000-00 controller behavior and control output manipulation when the dead band is positive the following is an example when the db parameter is set at 12.4%. if you hold down the key with the heating-side output under manipulation (i.e., cooling- side output c2 = 0.0%), the heating-side output (h2 =) decreases. consequently, both the heating-side and cooling-side outputs change to 0.0%. if you keep the key held down longer, you enter the state of manipulating the cooling-side output (c =), and its value begins to increase. inversely, if you hold down the key with the cooling-side output under manipulation (i.e., heating-side output h2 = 0.0%), the cooling-side output (c2 =) decreases. conse- quently, both the heating-side and cooling-side outputs go to 0.0%. if you keep the key held down longer, you enter the state of manipulating the heating-side output, and its value begins to increase. cooling-side manipulated output heating-side manipulated output output (%) db=12.4 dead band: operating parameter db 12.4 0 -12.4 change in manipulated output when the dead band is positive controller behavior and control output manipulation when the dead band is negative the following is an example when the db parameter is set at -12.4%. if you hold down the key with the heating-side output under manipulation (i.e., cooling- side output c2 = 0.0%), the heating-side output (h2 =) decreases. if the output h2 falls below 24.8%, the cooling-side output c2 begins to increase from 0.0%. if you keep the key held down longer and the output c2 rises above 24.8%, the output h2 goes to 0.0% and you enter the state of manipulating the cooling-side output. cooling-side manipulated output heating-side manipulated output output (%) 24.8 db=-12.4 12.4 0 -12.4 change in manipulated output when the dead band is negative
4-22 <4. operations> im 05e01c02-44e 1st edition : may 31,2000-00 manipulating the control output during position proportional control the controller continues to provide control output as long as the or key is being pressed. key: closes the valve. key: opens the valve. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas sp1 = 30.0 c ptno: 1 pid: 1 segno: 1/ 3 out: 35.0% man lamp on. displays the valve opening (0 to 100%). out display
<4. operations> 4-23 im 05e01c02-44e 4.11 enabling/disabling hold mode of program operation enabling/disabling the hold mode of program operation should be done when the controller is in operation. the following operating procedure is an example of setting program operation in the hold mode. 1. bring the operating display into view (appears at power-on). pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 segno: 2/ 3 rcy: 0/ 0 sp1: 80.0 c tm= 1h20 displays the current setpoint (sp1). prg lamp on. 2. [to enable the hold mode of program operation] press the mode key once to display the hold:on mode parameter. [to disable the hold mode of program operation] press the mode key once to display the hold:off mode parameter. the figure below is an example of enabling the hold mode of program operation. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas mode display #1 changing! prog-hold switch hold : on blinks during change. 3. press the set/ent key once. the controller switches to either hold mode or non-hold mode. ptno: 1 segno: 2/ 3 rcy: 0/ 0 sp1: 80.0 c tm= 0h20 pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas hld lamp is on in hold. hld lamp is off in non-hold. * other operating procedures for disabling the hold mode: [1] press the run key for two seconds during hold-mode operation. in this case, the controller resumes program operation. [2] execute the advance function during hold-mode operation. in this case, the segment is advanced. 1st edition : may 31,2000-00
4-24 <4. operations> im 05e01c02-44e 4.12 changing program setpoint when in hold mode the following operating procedure changes program setpoint when program operation in soak segment is put in the hold mode. when you have finished changing the setpoints, disable the hold mode of program opera- tion as instructed in 4.11 enabling/disabling hold mode of program operation. the controller resumes program operation when the hold mode is disabled. 1. set program operation in the hold mode. to do this, see 4.11 enabling/disabling hold mode of program operation . ptno: 1 segno: 2/ 3 rcy: 0/ 0 sp1: 80.0 c tm= 0h20 pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas this symbol appears for soak segments only. hld lamp on. 2. press the set/ent key once to display the symbol . pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 segno: 2/ 3 rcy: 0/ 0 sp1: 80.0 c tm= 0h20 make sure the symbol is shown. 3. press the or key to change the setpoint. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 segno: 2/ 3 rcy: 0/ 0 sp1: 85.0 ? tm= 0h20 blinks during change. 4. press the set/ent key once to register the setpoint. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 segno: 2/ 3 rcy: 0/ 0 sp1: 85.0 c tm= 0h20 the question mark changes to c . 1st edition : may 31,2000-00
<4. operations> 4-25 im 05e01c02-44e 4.13 executing advance function the following operating procedure advances the controller from segment 1 to segment 2. if you execute the advance function during hold-mode operation, the hold mode is disabled. 1. bring the current operating display for program operation into view. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 segno: 1/ 3 rcy: 0/ 0 sp1: 30.0 c tm= 0h17 indicates the controller is running on segment 1. prg lamp on. 2. press the mode key twice to display the adv:on mode parameter. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas mode display #2 changing! prog-advance switch adv : on blinks during change. 3. press the set/ent key once. the controller resumes operation from the target setpoint of segment 1. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 segno: 2/ 3 rcy: 0/ 0 sp1: 80.0 c tm= 1h20 indicates the controller is running on segment 2. 1st edition : may 31,2000-00
4-26 <4. operations> im 05e01c02-44e 4.14 switching to local-mode (local) of primary- loop operation the controller can be switched to local-mode operation when it is in program operation or in a reset mode. the following operating procedure switches the controller to local-mode operation during program operation. 1. bring the current display for program operation into view. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 segno: 1/ 3 rcy: 0/ 0 sp1: 40.0 c tm= 0h14 indicates the controller is running on segment 1. prg or rst lamp on. 2. press the mode key several times to display the loc:on mode parameter. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas mode display #3 changing! local drive switch loc : on blinks during change. 3. press the set/ent key once. the controller begins running with a local setpoint (l.sp). the figure below is an example of operating the controller with the local setpoint of 50.0 c. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 segno: 0/ 3 rcy: 0/ 0 sp1: 50.0 c tm=------- the symbol l. represents a local setpoint. l. loc lamp on. 1st edition : may 31,2000-00
<4. operations> 4-27 im 05e01c02-44e 1st edition : may 31,2000-00 4.15 changing setpoint during local-mode of primary-loop operation the following operating procedure changes setpoint during local-mode operation. 1. change the controller to local-mode operation. to do this, see ?.14 switching to local-mode (local) of primary-loop operation. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 segno: 0/ 3 rcy: 0/ 0 sp1: 50.0 c tm=------- the symbol ?.?represents a local setpoint. l. loc lamp on. 2. press the or key to change the local setpoint. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 segno: 0/ 3 rcy: 0/ 0 sp1: 60.0 ? tm=------- l. blinks during change. 3. press the set/ent key once to register the setpoint. pv set/ent pt.no run reset disp mode pve2 pve1 prg pv2 tme al rst hld loc 1 1 2 3 4 man cas ptno: 1 segno: 0/ 3 rcy: 0/ 0 sp1: 60.0 c tm=------- l. the question mark changes to c .
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<5. troubleshooting and maintenance> 5-1 im 05e01c02-44e 5. troubleshooting and maintenance 5.1 troubleshooting troubleshooting flow if the operating display does not appear after turning on the controllers power, follow the measures in the procedure below. if a problem appears complicated, contact our sales representative. ask the vendor for repair. find the cause. totally inoperable? yes yes yes no no no is key operation faulty? yes no yes check wiring on the power supply terminals. check the key lock setting. is display faulty? yes no turn off power, and then turn it on again. is i/o signal faulty? yes no check the instrument s i/o specifications. check the supply voltage. check the specifications of i/o counterpart for wrong polarity. check the communication-related parameters. check the specifications of communication counterpart. check communication wiring. is communication link faulty? no does the code include a communication option? yes normal? is key lock enabled? check the instrument's suffix code. yes no correct? correct the error(s). disable key lock. no communication capability. is the instrument defective? important take note of the parameter settings when asking the vendor for repair. 1st edition : may 31,2000-00
5-2 <5. troubleshooting and maintenance> im 05e01c02-44e errors at power on the following table shows errors that may be detected by the fault diagnosis function when the power is turned on. error indication description of error remedy faulty ram faulty rom system data error pv decimal point blinks. faulty calibration value pv control output alarm output retransmission output communication none off 0% or less undefined 0% or less or off undefined undefined normal action faulty contact us for repair. check and set the initialized parameters . normal action (out of accuracy) normal action (out of accuracy) normal action (out of accuracy) normal action (out of accuracy) error code (see description below.) parameter error normal action 0% or less or off normal action normal action e000 e001 e002 stopped display position (note) 1 2 note 1: pv display 2: setpoint display an error code is displayed in the event of an error, according to its type. an error code is a two-digit figure in which a combination of 6 bits of on and off is converted into a decimal number. the following shows the relationship between each bit and parameter to be checked for abnormality. bit no. 65432 1 0 parameter to be checked operation mode/output operating parameters setup parameters range data calibration data up mode for example, if an error occurs with the operating parameter and calibration data, the error code will be as follows: 2 setpoint display unit error code 21 is displayed. bit no. 6 543210 error code 2 2 2 1 2 0 2 3 2 2 2 1 2 0 1 1 2 1st edition : may 31,2000-00
<5. troubleshooting and maintenance> 5-3 im 05e01c02-44e 1st edition : may 31,2000-00 possible errors during operation the following shows possible errors occurring during operations. error indication description of error pv control output alarm output retransmis- sion output commu- nication remedy displays rjc and pv alternately rjc error measured with rjc=0 normal action adc error 105% faulty contact us for repair. pv burnout error dependent on the bsl parameter up-scale: 105% down-scale: -5% in auto: preset value output in man: normal action check wires and sensor. excessive pv out of -5 to 105% -5% or 105% normal action check process. auto-tuning failure (time-out) action with pid existing before auto-tuning left end of setpoint display unit blinks. faulty communication line check wires and communication parameters, and make resetting. recovery at normal receipt check process. press any key to erase error indication. normal action normal action stopped normal action normal action normal action normal action decimal point at right end lights. runaway (due to defective power or noise) undefined faulty if power off/on does not reset start the unit. contact us for repair. all indications off power off none 0% or less or off off 0% or less stopped check for abnormal power. e200 e300 over or -over b.out feedback resistor burnout check the feedback resistor. stopped display position (note) 2 1 no display 3 note 1: pv display 2: setpoint display 3: display showing the pv of the corresponding loop remedies if power failure occurs during operations the operation status and remedies after a power failure differ with the length of power failure time: instantaneous power failure of 20 ms or less a power failure is not detected. normal operation continues. power failure of about 2 seconds or less the following show effects caused in settings and operation status. alarm action continues. alarm with standby function will enter standby status. settig parameter set contents of each parameter are retained. auto-tuning cancelled. control action action before power failure continues.
5-4 <5. troubleshooting and maintenance> im 05e01c02-44e 1st edition : may 31,2000-00 power failure of more than about 2 seconds the following show effects caused in settings and operation status. alarm action continues. alarm with standby function will enter standby status. setting parameter set contents of each parameter are retained. auto-tuning cancelled. control action differs with setting of setup parameter r.md (restart mode). r.md setting control action after recovery from power failure cont action before power failure continues. (factory-shipped setting) man outputs preset output value (po) (note) as control output and continues action set before power failure in man mode. reset outputs preset output value (po) (note) as control output and continues action set before power failure in auto mode. operation mode is set to reset. note : for heating/cooling control, the preset output value is 50% of pid computation. troubleshooting when the controller fails to operate correctly if your control tasks are not successful, check the preset parameters and controller wiring before concluding the controller to be defective. the following show some examples of troubleshooting you should refer to in order to avoid the possibility of other problems. the controller does not show the correct process variable (pv). the UP550 controllers have a universal input. the type of pv input can be set/changed using the parameter in1 . at this point, the controller must be wired correctly according to the selected type of pv input. check the wiring first if the controller fails to show the correct pv value. to do this, refer to 2. initial settings. with the parameters rh1 , rl1 , sdp1 , sh1 and sl1 , it is possible to scale the input signal and change its number of decimal places. also check that these param- eters are configured correctly. the controller does not provide any control output or the control output does not change at all. the UP550 controllers have a universal output. the type of control output can be set/changed using the parameter ot2 . at this point, the controller must be wired correctly according to the selected type of control output. check the wiring first if the controller provides no control output. to do this, refer to 1.5 terminal wiring diagrams. with the parameters oh and ol , it is possible to set/change the high and low limits of control output. the control output may not change at all, however, because of restrictions on these parameters. also check the restrictions on these parameters. the control output can only be changed when the controller is in the man mode. if the man lamp is off (i.e., the controller is in the auto mode), you cannot change the control output using key operation. the control output does not change soon after the target setpoint sp has been changed. if this happens, check the setpoint of the parameter mod1 . in cases where fixed- point control is selected as the pid control mode (mod1 = 1), tracking based on the i- term works to prevent the control output from changing suddenly even if the target setpoint sp is varied. the control output therefore may appear to be working incorrectly at first; however it gradually adapts itself to the new target setpoint. be especially careful when the controller is in the fixed-point control mode; the control output may fail to change and therefore result in a loss of control if you change the target setpoint sp too frequently.
<5. troubleshooting and maintenance> 5-5 im 05e01c02-44e 1st edition : may 31,2000-00 5.2 maintenance this section describes the cleaning and maintenance of the UP550. 5.2.1 cleaning the front panel and operation keys should be gently wiped with a dry cloth. note do not use alcohol, benzine, or any other solvents. 5.2.2 replacing brackets when the brackets are broken or lost, purchase the following brackets for replacement. target model part no. UP550 t9115nl a large bracket and small bracket in pair sales unit see also 1.2 how to install, for how to replace brackets. 5.2.3 attaching terminal cover when a terminal cover is necessary, purchase the following part. target model part no. UP550 t9115yd 1 sales unit
5-6 <5. troubleshooting and maintenance> im 05e01c02-44e 1st edition : may 31,2000-00 attaching terminal cover the procedure for attaching the terminal cover is as follows. caution do not touch the terminals on the rear panel when power is being supplied to the controller. doing so may result in electric shock. before attaching the terminal cover, turn off the source circuit breaker and use a tester to check that the power cable is not conducting any electricity. 1. before attaching the terminal cover, fold it once or twice so that the side which has the ?andle with care?symbol ( ), is on the outside. fold over. grooved fold over. alert symbol on the back grooved folding direction of terminal cover note do not fold the terminal cover the wrong way, doing so not only reduces the cover s strength but may also cause the hinge to crack, thereby disabling attachment. 2. with the cover properly folded, fit its top and bottom holes to the protrusions of the mounting brackets. fit the hole of the terminal cover to the protrusion on the mounting bracket. attaching terminal cover
<5. troubleshooting and maintenance> 5-7 im 05e01c02-44e 1st edition : may 31,2000-00 5.2.4 replacing parts with a limited service life the following UP550 parts have a limited service life. the service life given in the table assume that the controller is used under normal operating conditions. part aluminum electrolytic condenser lithium battery for backup about 10 years (rated) about 10 years (rated) service life alarm output relays about 100,000 more on-off operations or with resistance load control output relays about 100,000 more on-off operations or with resistance load if any of these parts, except control output relays, cause a controller failure due to deterio- ration, contact your dealer for replacement at your cost. control output relays can be replaced by yourself. see also 5.2.5 replacing control output relays, for how to replace the control output relays.
5-8 <5. troubleshooting and maintenance> im 05e01c02-44e 1st edition : may 31,2000-00 5.2.5 replacing control output relays this subsection describes how to replace the control output relays. the replacement must be performed by an engineer qualified for the work. caution always turn off the power before starting the work in order to avoid electric shock. do not pull out the internal unit for any other purpose other than to replace the control output relays. 1. insert a flat-blade screwdriver (tip width of 6 mm is recommended) into the opening with the tip in parallel with the front panel, and then turn the screwdriver gently. take this procedure to four openings 1, 2, 3 and 4 (see the figure below) on the upper and lower parts of the bezel, in order. the bezel slightly moves forward from the housing. 1 2 4 3 2. push up the center of the bottom gasket of bezel by a finger to release the latch. center of the bottom gasket panel view from the bottom latch (invisible in the panel)
<5. troubleshooting and maintenance> 5-9 im 05e01c02-44e 1st edition : may 31,2000-00 3. insert the flat-blade screwdriver into the four openings and flip the tip forward to move the bezel more forward. 4. hold the bezel and pull it along with the internal unit out of the housing. (note) be careful not to damage the rjc sensor. 5. the location and number of the relays differ depending on the model code of the UP550. confirm the location of the control output relay to be replaced before pulling out the relay. relay (UP550-0 ) two relays for direct and reverse action (UP550-1 ) upper lower 6. pull out the relay to be replaced. the control output relays are easy to remove and mount, since they are connected via a socket onto the print boards. insert the new relay in the socket. use the following relay. manufacturer omron model g6b-2114p-fd-us-p6b power supply 12 v dc
5-10 <5. troubleshooting and maintenance> im 05e01c02-44e 7. insert the internal unit into the housing. apply power to the controller and confirm that the initial operating display is shown. if the operating display is not shown properly, turn off the controller and pull out the internal unit. then, insert it into the housing again. this completes replacement of the control output relay. 1st edition : may 31,2000-00
<6. parameters> 6-1 im 05e01c02-44e 6. parameters 6.1 parameter map this section contains ?perating parameter map?and ?etup parameter map?for UP550 as a guideline for setting parameters. these maps are helpful in finding the positions of the displays when setting the param- eters, and should be used as a quick reference for the entire range of parameter displays. 1st edition : may 31,2000-00
6-2 <6. parameters> im 05e01c02-44e 1st edition : may 31,2000-00 set set prog al set3s operating display UP550 operating parameter map operating display 1 operating display 2 operating display 3 operating display n select display 1 select display 2 select display 3 select display 4 select display 5 1.i 1.p 1.oh 1.d 1.mr 1.ol 1.h 1.pc 1.dr 1.ic 1.hc 1.dc 1.db 1.oc 1.po 7.i 7.p 7.oh 7.d 7.mr 7.ol 7.h 7.pc 7.dr 7.ic 7.hc 7.dc 7.db 7.oc 7.po 7.pid 1.pid 8.pid set 8.i 8.p 8.oh 8.d 8.mr 8.ol 8.h 8.pc 8.dr 8.ic 8.hc 8.dc 8.db 8.oc 8.po set set bs sc at fl s.tm orb orh orl set a3 a2 a1 a4 set pa r set or disp disp set1s disp disp mode set3s *1 not displayed for on/off control *2 not displayed for heating/cooling control or position proportional control *3 displayed for heating/cooling control *4 displayed for heating/cooling control or position proportional control to program parameter setting display submenu [loc] on the program parameter map *1 *3 *2 *3 *4 main menu sub menu * mode hold loc sst adv mode (a/m1) mode (lsp/ cas) see 3.5 program parameter map lp1 disp
<6. parameters> 6-3 im 05e01c02-44e 1st edition : may 31,2000-00 pys1 usr lp2 pys2 pys1 stup to setup parameter setting display main menu [para] on the setup parameter map set set ok set u2 u1 u3 set set mode set1s disp set3s 1.b2 1.a2 1.b1 1.a1 1.a4 1.b3 1.a3 1.a5 1.b4 1.a6 1.b5 1.b6 1.b7 1.a7 1.a8 1.a9 1.b8 1.b9 1.b10 1.a10 1.a11 1.pmd 1.b11 2.b2 2.a2 2.b1 2.a1 2.a4 2.b3 2.a3 2.a5 2.b4 2.a6 2.b5 2.b6 2.b7 2.a7 2.a8 2.a9 2.b8 2.b9 2.b10 2.a10 2.a11 2.pmd 2.b11 *5 *6 *7 press the key once. press the key for 1 second. press the key for 3 seconds. press the or key once. press the key once. press the key once. password check display disp mode set/ent set/ent set/ent pressing the key once when a parameter setting display is shown retrieves the menu of that parameter setting display. disp * select displays 1 to 5 are shown only when they are registered. same as lp1 *5 main menu lp2 is displayed when up mode is cascade control. *6 main menu usr is displayed when up mode is loop control with pv switching or loop control with pv auto-selector. *7 main menu pys2 is displayed when up mode is cascade control, loop control with pv switching. disp disp example: pressing the key once when the [par] submenu is displayed, will display the [lp1] main menu. conversely, the [par] submenu will reappear by pressing the key once when the [par] submenu s fl parameter display is shown.
6-4 <6. parameters> im 05e01c02-44e 1st edition : may 31,2000-00 UP550 setup parameter map peh4 peh3 peh2 peh1 peh7 peh6 peh5 al1 al2 al3 al4 hy1 hy2 peh8 hy4 hy3 amd alm ctl set zon ar2 ar1 mod1 mod2 opr1 opr2 grp r.tm r.md 2.rp1 1.rp1 4.rp1 3.rp1 5.rp1 rhy1 6.rp1 rdv1 pt2.g seg.t tmu spt spl2 pnc spl1 sph1 sph2 set sp ret2 rtl1 rth1 ret1 rtl2 rth2 ret lock set lp1 mode prog ptno run / usr pid lp2 pys2 pys1 pwd set a.lc1 a.sr1 a.fl1 a.bs1 set ain ok a.lc3 a.sr3 a.fl3 a.bs3 trnd tsc1 tsc2 ttm set disp main menu sub menu to operating parameter setting display main menu [prog] (on the previous page) password check display disp pressing the key once when a parameter setting display is shown retrieves the submenu of that parameter setting display . 2.rp2 1.rp2 4.rp2 3.rp2 5.rp2 rhy2 6.rp2 rdv2 cmlp para set disp set disp set
<6. parameters> 6-5 im 05e01c02-44e 1st edition : may 31,2000-00 do4 do3 do2 do1 do7 do6 do5 do set c.s4 c.s3 c.s2 c.s1 c.s5 set csel in1 in3 in valv v. h v. l v. at v.mod tr.t set smec smp upm set md out ot2 ot1 ctc1 ct1 ao2 ao3 ao1 set r485 stp1 pri1 bps1 psl1 rp.t1 adr1 dln1 set test (note) init ini set di prog a/m1 adv r/l1 rst ptn.0 l/c a/m2 ptn.2 ptn.1 ptn.3 dp1 ptn.4 mg1 mg2 mg3 mg4 set hold loc *1 *2 v.rs set disp press the or key once. press the key once. press the key once. disp set/ent *1 submenu r485 is displayed only for the controller with communication function. *2 submenu valv is displayed only for the position proportional controller. note: the parameter items shown on the [test] submenu of the setup parameter setting display are to be used by yokogawa service personnel to check the controller functions. user cannot set or change these parameters. rl1 rh1 uni1 in1 p.rh1 p.rl1 p.dp1 p.un1 rjc1 bsl1 sl1 sh1 sdp1 rl3 rh3 uni3 in3 bsl3 sl3 sh3 sdp3 set a1l a1h a2l a2h a3l a3h conf set disp upmd set disp
6-6 <6. parameters> im 05e01c02-44e 6.2 lists of parameters this section describes the functions of parameters briefly. in addition, each parameter table has a user setting column, where you can record your setpoints when setting them in the controller. * parameters relating to pv or program setpoints should all be set in real numbers. for example, use temperature values to define program setpoints and pv event setpoints for temperature input. * the user setting column in the table is provided for the customer to record setpoints. * numbers in ( ) are the parameter setpoints that apply when the communication func- tion is used. ex. auto2 (0), man2 (1). operation mode parameters located in: mode key ( mode key on the instruments front panel) parameter symbol name of parameter setting range and description initial value pause of program operation set as hold = on to enable the hold mode of program operation. advance of segment set as adv = on to advance from the current segment to the next segment. local-mode operation set as loc = on to switch from program operation or reset mode to local-mode operation. user setting hold adv loc auto/man switching (secondary) to switch between auto and man: to switch to auto mode, set as mode: auto2 (0) . to switch to man mode, set as mode: man2 (1) . lsp/cas switching to switch between lsp and cas: to switch to lsp mode, set as mode: lsp . to switch to cas mode, set as mode: cas . a/m2 lsp/ cas 1 start-of-program segment number 1 to 99 program operation begins with the segment whose number is specified by this parameter. sst 1st edition : may 31,2000-00
<6. parameters> 6-7 im 05e01c02-44e operating parameters instrument alarm setting parameters located in: main menu = al instrument alarm-1 setpoint instrument alarm-2 setpoint pv high limit/sp high limit alarm: 100.0% of pv input range deviation alarm: 0.0% of pv input range span other pv/sp low limit alarm: 0.0% of pv input range output high limit alarm: 100.0% output low limit alarm: 0.0% allows alarm action to be set irrespective of the program. pv alarm / sp alarm: -100.0 to 100.0% of pv input range deviation alarm: -100.0 to 100.0% of pv input range span output alarm: -5.0 to 105.0% a1 a2 parameter symbol user setting name of parameter setting range and description initial value instrument alarm-3 setpoint a3 instrument alarm-4 setpoint a4 the following parameters are that for cascade primary-loop. operation-related parameters located in: main menu = lp1 ; submenu = par parameter symbol name of parameter setting range and description initial value user setting auto-tuning off (0): no auto-tuning 1: auto-tuning for 1st group of pid 2: auto-tuning for 2nd group of pid 3: auto-tuning for 3rd group of pid 4: auto-tuning for 4th group of pid 5 to 8: perform auto-tuning on a group basis in the same way as 1 to 4 9: performs auto-tuning to all groups 1 to 8. off (0) pv input filter off (0), 1 to 120 sec. used when the pv input value fluctuates. off (0) pv input bias -100.0% to 100.0% of primary pv input range span used to correct the pv input value. 0.0% of primary pv input range span 1.0% of primary pv input range span on/off rate detection band on/off rate high limit on/off rate low limit 0.0 to 100.0% of primary pv input range span orl + 1 digit to 105.0% 100.0% -5.0% to orh - 1 digit 0.0 % at sc fl bs orb orh orl starting time of program pattern operation 0.00 to 99.59 ( hour, minute or minute, second ) the controller begins control when the specified time has passed after power-on. 0.00 s.tm super function off (0) off (0): disable 1: overshoot suppressing function suppresses overshoots generated by abrupt changes in the target setpoint or by disturbances. 2: hunting suppressing function (stable mode) suitable to stabilize the state of control when the load varies greatly, or the target setpoint is changed. enables to answer the wider characteristic changes compared with response mode. 3: hunting suppressing function (response mode) enables quick follow-up and short converging time of pv for the changed target setpoint. note: use super function (sc) 2 or 3 in pid control or pi control. super function 2 or 3 is not available in the following controls: 1) on/off control 2) p control (control for proportional band only) 3) pd control (control for proportional band and derivative item only) 4) heating/cooling control do not use hunting suppressing function when control processes with response such as flow or pressure control. 1st edition : may 31,2000-00
6-8 <6. parameters> im 05e01c02-44e the following parameters are that for cascade primary-loop. pid-related parameters located in: main menu = lp1 ; submenu = 1.pid 1.p proportional band 0.1 to 999.9% of primary pv input range 5.0% integral time derivative time output high limit output low limit 1.i 1.d 1.oh 1.ol off (0), 1 to 6000 sec. off (0), 1 to 6000 sec. 240 sec. 60 sec. -5.0 to 105.0% 100% 0.0% -5.0 to 105.0% (1.ol < 1.oh) sd (shutdown): set in manual operation in 4-20 ma control output. output is 0 ma. parameter symbol name of parameter setting range and description initial value user setting manual reset 1.mr -5.0 to 105.0% (enabled when integral time ?.i?is off) the manual reset value equals the output value when pv = sp is true. for example, if the manual reset value is 50%, the output value is 50% when pv = sp becomes true. 50.0% point of on/off action (program setpoint) hysteresis pv value output on off deviation (pv-sp) + - direct action reverse action control output 0% 100% on/off control hysteresis 1.h direct/reverse action switching preset output 1.dr 1.po on/off control: 0.5% of primary pv input range span reverse (0): reverse action, direct (1): direct action reverse (0) -5.0 to 105.0% in reset mode, fixed control output can be generated. 0.0% in on/off control: 0.0 to 100.0% of primary pv input range span hysteresis can be set in the program setpoint when the controller is performing on/off control. if you are using two or more groups of pid parameters, use the following table to record their values. parameter n.p n.i n.d n.oh n.ol n.mr n.h n.dr n.po n=2 n=3 n=4 n=5 n=6 n=7 n=8 1st edition : may 31,2000-00
<6. parameters> 6-9 im 05e01c02-44e the following parameters are that for cascade secondary-loop. operation-related parameters located in: main menu = lp2 ; submenu = par parameter symbol name of parameter setting range and description initial value user setting auto-tuning off (0): no auto-tuning 1: auto-tuning for 1st group of pid 2: auto-tuning for 2nd group of pid 3: auto-tuning for 3rd group of pid 4: auto-tuning for 4th group of pid 5 to 8: perform auto-tuning on a group basis in the same way as 1 to 4 9: performs auto-tuning to all groups 1 to 8. off (0) pv input filter off (0), 1 to 120 sec. used when the pv input value fluctuates. off (0) pv input bias -100.0% to 100.0% of secondary pv input range span used to correct the pv input value. 0.0% of secondary pv input range span 1.0% of secondary pv input range span on/off rate detection band on/off rate high limit on/off rate low limit 0.0 to 100.0% of secondary pv input range span orl + 1 digit to 105.0% 100.0% -5.0% to (orh - 1 digit) 0.0 % at sc fl bs orb orh orl super function off (0) off (0): disable 1: overshoot suppressing function suppresses overshoots generated by abrupt changes in the target setpoint or by disturbances. 2: hunting suppressing function (stable mode) suitable to stabilize the state of control when the load varies greatly, or the target setpoint is changed. enables to answer the wider characteristic changes compared with response mode. 3: hunting suppressing function (response mode) enables quick follow-up and short converging time of pv for the changed target setpoint. note: use super function (sc) 2 or 3 in pid control or pi control. super function 2 or 3 is not available in the following controls: 1) on/off control 2) p control (control for proportional band only) 3) pd control (control for proportional band and derivative item only) 4) heating/cooling control do not use hunting suppressing function when control processes with response such as flow or pressure control. 1st edition : may 31,2000-00
6-10 <6. parameters> im 05e01c02-44e 1st edition : may 31,2000-00 pid-related parameters located in: main menu = lp2 ; submenu = 1.pid 1.p proportional band/heating- side proportional band (in heating/cooling control) 0.1 to 999.9% of secondary pv input range in heating/cooling control: 0.0 to 999.9% (heating-side on/off control applies when 0.0) 5.0% integral time heating-side integral time (in heating/cooling control) derivative time heating-side derivative time (in heating/cooling control) output high limit heating-side output high limit (in heating/cooling control) output low limit cooling-side output high limit (in heating/cooling control) 1.i 1.d 1.oh 1.ol off (0), 1 to 6000 sec. off (0), 1 to 6000 sec. 240 sec. 60 sec. -5.0 to 105.0% heating-side limiter in heating/cooling control: 0.0 to 105.0% (1.ol < 1.oh) 100% heating/cooling control: 100.0% 0.0% heating/cooling control: 100.0% -5.0 to 105.0% cooling-side limiter in heating/cooling control: 0.0 to 105.0% (1.ol < 1.oh) sd (shutdown): set in manual operation in 4-20 ma control output. output is 0 ma. parameter symbol name of parameter setting range and description initial value user setting manual reset 1.mr -5.0 to 105.0% (enabled when integral time 1.i is off) the manual reset value equals the output value when pv = sp is true. for example, if the manual reset value is 50%, the output value is 50% when pv = sp becomes true. 50.0% point of on/off action (local setpoint) hysteresis pv value output on off deviation (pv-sp) + - direct action reverse action control output 0% 100% on/off control hysteresis heating-side on/off control hysteresis (in heating/cooling control) 1.h direct/reverse action switching cooling-side proportional band cooling-side integral time cooling-side derivative time cooling-side on/off control hysteresis dead band preset output/heating- side preset output (in heating/cooling control) cooling-side preset output 1.dr 1.pc 1.ic 1.dc 1.hc 1.db 1.po 1.oc on/off control: 0.5% of secondary pv input range span position proportional pid control and heating/cooling control: 0.5% reverse (0): reverse action, direct (1): direct action reverse (0) 0.0 to 999.9% of secondary pv input range (cooling-side on/off control applies when 0.0) 5.0% off, 1 to 6000 sec. 240 sec. 60 sec. off, 1 to 6000 sec. 0.0 to 100.0% in heating/cooling control: -100.0 to 50.0% in position proportional pid control: 1.0 to 10.0% 3.0% 0.5% -5.0 to 105.0% in reset mode, fixed control output can be generated. in heating/cooling control: heating-side 0.0 to 105.0% 0.0% 0.0 to 105.0% in reset mode, cooling-side fixed control output can be generated. 0.0% in on/off control: 0.0 to 100.0% of secondary pv input range span in position proportional pid control or heating/cooling control: 0.0 to 100.0% when performing heating/cooling control: setting any positive value prohibits both the heating and cooling outputs from turning on; setting any negative value allows both the heating and cooling outputs to turn on; and setting a value of zero either the heating or cooling output to turn on. when performing position proportional control: set the range so none of the outputs turn on. hysteresis can be set in the local setpoint when the controller is performing on/off control.
<6. parameters> 6-11 im 05e01c02-44e 1st edition : may 31,2000-00 if you are using two or more groups of pid parameters, use the following table to record their values. parameter n.p n.i n.d n.oh n.ol n.mr n.h n.dr n.pc n.ic n.dc n.hc n.db n.po n.oc n=2 n=3 n=4 n=5 n=6 n=7 n=8
6-12 <6. parameters> im 05e01c02-44e 1st edition : may 31,2000-00 the following parameters are that for cascade primary-loop. ten-segment linearizer 1 parameters located in: main menu = pys1 ten-segment linearizer biasing (factory-set default) ten-segment linearizer input actual input ten-segment linearizer biasing correction (actual input + ten- segment linearizer biasing) 1.a1 1.a2 1.a3 1.a4 1.a5 1.a6 1.a7 1.a8 1.b3 1.b4 1.b5 1.b6 -66.7% to 105.0% of primary pv input range -66.7% to 105.0% of primary pv input range span ten-segment linearizer output ten-segment linearizer approximation -66.7% to 105.0% of primary pv input range -66.7% to 105.0% of primary pv input range 1.b1 1.a1 1.a2 1.a3 1.a4 1.a11 the parameters 1.a5 to 1.a11 are equalized to the parameter 1.a4. 1.b2 1.b3 1.b4 the parameters 1.b5 to 1.b11 are equalized to the parameter 1.b4. ten-segment linearizer input ten-segment linearizer output actual pv input range pv input range after ten-segment linearizer approximation
<6. parameters> 6-13 im 05e01c02-44e 1st edition : may 31,2000-00 parameter symbol name of parameter setting range and description initial value ten-segment linearizer 1 input-1 -66.7% to 105.0% of primary pv input range 0.0% of primary pv input range ten-segment linearizer 1 output-1 -66.7% to 105.0% of primary pv input range span -66.7% to 105.0% of primary pv input range when in ten-segment linearizer approximation 0.0% of primary pv input range span 0.0% of primary pv input range when in ten-segment linearizer approximation user setting 1.b1 1.a1 ten-segment linearizer 1 input-2 -66.7% to 105.0% of primary pv input range 0.0% of primary pv input range ten-segment linearizer 1 output-2 -66.7% to 105.0% of primary pv input range span -66.7% to 105.0% of primary pv input range when in ten-segment linearizer approximation 0.0% of primary pv input range span 0.0% of primary pv input range when in ten-segment linearizer approximation 1.b2 1.a2 ten-segment linearizer 1 input-3 -66.7% to 105.0% of primary pv input range 0.0% of primary pv input range 1.a3 ten-segment linearizer 1 input-4 -66.7% to 105.0% of primary pv input range 0.0% of primary pv input range ten-segment linearizer 1 output-4 -66.7% to 105.0% of primary pv input range span -66.7% to 105.0% of primary pv input range when in ten-segment linearizer approximation 0.0% of primary pv input range span 0.0% of primary pv input range when in ten-segment linearizer approximation ten-segment linearizer 1 input-5 -66.7% to 105.0% of primary pv input range 0.0% of primary pv input range ten-segment linearizer 1 output-5 -66.7% to 105.0% of primary pv input range span -66.7% to 105.0% of primary pv input range when in ten-segment linearizer approximation 0.0% of primary pv input range span 0.0% of primary pv input range when in ten-segment linearizer approximation ten-segment linearizer 1 input-6 -66.7% to 105.0% of primary pv input range 0.0% of primary pv input range ten-segment linearizer 1 output-6 -66.7% to 105.0% of primary pv input range span -66.7% to 105.0% of primary pv input range when in ten-segment linearizer approximation 0.0% of primary pv input range span 0.0% of primary pv input range when in ten-segment linearizer approximation ten-segment linearizer 1 input-7 -66.7% to 105.0% of primary pv input range 0.0% of primary pv input range ten-segment linearizer 1 output-7 -66.7% to 105.0% of primary pv input range span -66.7% to 105.0% of primary pv input range when in ten-segment linearizer approximation 0.0% of primary pv input range span 0.0% of primary pv input range when in ten-segment linearizer approximation 1.a4 1.b4 1.a5 1.b5 1.a6 1.b6 1.a7 1.b7 ten-segment linearizer 1 output-3 -66.7% to 105.0% of primary pv input range span -66.7% to 105.0% of primary pv input range when in ten-segment linearizer approximation 0.0% of primary pv input range span 0.0% of primary pv input range when in ten-segment linearizer approximation 1.b3 ten-segment linearizer 1 input-9 -66.7% to 105.0% of primary pv input range 0.0% of primary pv input range ten-segment linearizer 1 output-9 -66.7% to 105.0% of primary pv input range span -66.7% to 105.0% of primary pv input range when in ten-segment linearizer approximation 0.0% of primary pv input range span 0.0% of primary pv input range when in ten-segment linearizer approximation ten-segment linearizer 1 input-10 -66.7% to 105.0% of primary pv input range 0.0% of primary pv input range ten-segment linearizer 1 output-10 -66.7% to 105.0% of primary pv input range span -66.7% to 105.0% of primary pv input range when in ten-segment linearizer approximation 0.0% of primary pv input range span 0.0% of primary pv input range when in ten-segment linearizer approximation ten-segment linearizer 1 input-11 -66.7% to 105.0% of primary pv input range 0.0% of primary pv input range ten-segment linearizer 1 output-11 -66.7% to 105.0% of primary pv input range span -66.7% to 105.0% of primary pv input range when in ten-segment linearizer approximation 0.0% of primary pv input range span 0.0% of primary pv input range when in ten-segment linearizer approximation ten-segment linearizer 1 mode 0: ten-segment linearizer biasing 1: ten-segment linearizer approximation 0 1.a9 1.b9 1.a10 1.b10 1.a11 1.b11 1. pmd ten-segment linearizer 1 input-8 -66.7% to 105.0% of primary pv input range 0.0% of primary pv input range ten-segment linearizer 1 output-8 -66.7% to 105.0% of primary pv input range span -66.7% to 105.0% of primary pv input range when in ten-segment linearizer approximation 0.0% of primary pv input range span 0.0% of primary pv input range when in ten-segment linearizer approximation 1.a8 1.b8
6-14 <6. parameters> im 05e01c02-44e 1st edition : may 31,2000-00 the following parameters are that for cascade secondary-loop. ten-segment linearizer 2 parameters located in: main menu = pys2 ten-segment linearizer biasing (factory-set default) ten-segment linearizer input actual input ten-segment linearizer biasing correction (actual input + ten- segment linearizer biasing) 2.a1 2.a2 2.a3 2.a4 2.a5 2.a6 2.a7 2.a8 2.b3 2.b4 2.b5 2.b6 -66.7% to 105.0% of secondary pv input range -66.7% to 105.0% of secondary pv input range span ten-segment linearizer output ten-segment linearizer approximation -66.7% to 105.0% of secondary pv input range -66.7% to 105.0% of secondary pv input range 2.b1 2.a1 2.a2 2.a3 2.a4 2.a11 the parameters 2.a5 to 2.a11 are equalized to the parameter 2.a4. 2.b2 2.b3 2.b4 the parameters 2.b5 to 2.b11 are equalized to the parameter 2.b4. ten-segment linearizer input ten-segment linearizer output actual pv input range pv input range after ten-segment linearizer approximation
<6. parameters> 6-15 im 05e01c02-44e 1st edition : may 31,2000-00 parameter symbol name of parameter setting range and description initial value ten-segment linearizer 2 input-1 -66.7% to 105.0% of secondary pv input range 0.0% of secondary pv input range ten-segment linearizer 2 output-1 -66.7% to 105.0% of secondary pv input range span -66.7% to 105.0% of secondary pv input range when in ten-segment linearizer approximation 0.0% of secondary pv input range span 0.0% of secondary pv input range when in ten-segment linearizer approximation user setting 2.b1 2.a1 ten-segment linearizer 2 input-2 -66.7% to 105.0% of secondary pv input range 0.0% of secondary pv input range ten-segment linearizer 2 output-2 -66.7% to 105.0% of secondary pv input range span -66.7% to 105.0% of secondary pv input range when in ten-segment linearizer approximation 0.0% of secondary pv input range span 0.0% of secondary pv input range when in ten-segment linearizer approximation 2.b2 2.a2 ten-segment linearizer 2 input-3 -66.7% to 105.0% of secondary pv input range 0.0% of secondary pv input range 2.a3 ten-segment linearizer 2 input-4 -66.7% to 105.0% of secondary pv input range 0.0% of secondary pv input range ten-segment linearizer 2 output-4 -66.7% to 105.0% of secondary pv input range span -66.7% to 105.0% of secondary pv input range when in ten-segment linearizer approximation 0.0% of secondary pv input range span 0.0% of secondary pv input range when in ten-segment linearizer approximation ten-segment linearizer 2 input-5 -66.7% to 105.0% of secondary pv input range 0.0% of secondary pv input range ten-segment linearizer 2 output-5 -66.7% to 105.0% of secondary pv input range span -66.7% to 105.0% of secondary pv input range when in ten-segment linearizer approximation 0.0% of secondary pv input range span 0.0% of secondary pv input range when in ten-segment linearizer approximation ten-segment linearizer 2 input-6 -66.7% to 105.0% of secondary pv input range 0.0% of secondary pv input range ten-segment linearizer 2 output-6 -66.7% to 105.0% of secondary pv input range span -66.7% to 105.0% of secondary pv input range when in ten-segment linearizer approximation 0.0% of secondary pv input range span 0.0% of secondary pv input range when in ten-segment linearizer approximation ten-segment linearizer 2 input-7 -66.7% to 105.0% of secondary pv input range 0.0% of secondary pv input range ten-segment linearizer 2 output-7 -66.7% to 105.0% of secondary pv input range span -66.7% to 105.0% of secondary pv input range when in ten-segment linearizer approximation 0.0% of secondary pv input range span 0.0% of secondary pv input range when in ten-segment linearizer approximation 2.a4 2.b4 2.a5 2.b5 2.a6 2.b6 2.a7 2.b7 ten-segment linearizer 2 output-3 -66.7% to 105.0% of secondary pv input range span -66.7% to 105.0% of secondary pv input range when in ten-segment linearizer approximation 0.0% of secondary pv input range span 0.0% of secondary pv input range when in ten-segment linearizer approximation 2.b3 ten-segment linearizer 2 input-9 -66.7% to 105.0% of secondary pv input range 0.0% of secondary pv input range ten-segment linearizer 2 output-9 -66.7% to 105.0% of secondary pv input range span -66.7% to 105.0% of secondary pv input range when in ten-segment linearizer approximation 0.0% of secondary pv input range span 0.0% of secondary pv input range when in ten-segment linearizer approximation ten-segment linearizer 2 input-10 -66.7% to 105.0% of secondary pv input range 0.0% of secondary pv input range ten-segment linearizer 2 output-10 -66.7% to 105.0% of secondary pv input range span -66.7% to 105.0% of secondary pv input range when in ten-segment linearizer approximation 0.0% of secondary pv input range span 0.0% of secondary pv input range when in ten-segment linearizer approximation ten-segment linearizer 2 input-11 -66.7% to 105.0% of secondary pv input range 0.0% of secondary pv input range ten-segment linearizer 2 output-11 -66.7% to 105.0% of secondary pv input range span -66.7% to 105.0% of secondary pv input range when in ten-segment linearizer approximation 0.0% of secondary pv input range span 0.0% of secondary pv input range when in ten-segment linearizer approximation ten-segment linearizer 2 mode 0: ten-segment linearizer biasing 1: ten-segment linearizer approximation 0 2.a9 2.b9 2.a10 2.b10 2.a11 2.b11 2.pmd ten-segment linearizer 2 input-8 -66.7% to 105.0% of secondary pv input range 0.0% of secondary pv input range ten-segment linearizer 2 output-8 -66.7% to 105.0% of secondary pv input range span -66.7% to 105.0% of secondary pv input range when in ten-segment linearizer approximation 0.0% of secondary pv input range span 0.0% of secondary pv input range when in ten-segment linearizer approximation 2.a8 2.b8
6-16 <6. parameters> im 05e01c02-44e 1st edition : may 31,2000-00 setup parameters program setpoint-related parameters located in: main menu = para ; submenu = sp name of parameter setting range and description initial value sp tracking selection program time unit segment setting method off (0), on (1) tracking is performed when the mode changes from program to local (the local setpoint keeps track of the program setpoint.) off (0) sets the time unit of a program. hh:mm (0): hour, minute mm:ss (1): minute, second hh:mm (0) defines the method of programming. note that changing the setpoint of this parameter deletes the program in question. 0: programming by setting segment times 1: programming by setting segment ramps 0 program pattern number clearance the controller resets (clears) the program pattern number on the operating display to 0 at the end of program operation. off (0): not cleared. on (1): cleared. off (0) program setpoint-1 limiter upper limit program setpoint-1 limiter lower limit program setpoint-2 limiter upper limit program setpoint-2 limiter lower limit 100.0% of primary pv input range 0.0% of primary pv input range 100.0% of secondary pv input range 0.0% of secondary pv input range place limits on the program setpoints when the controller is in program operation. 0.0% to 100.0% of primary pv input range. note that spl1 < sph1 place limits on the local setpoints when the controller is in local operation. 0.0% to 100.0% of secondary pv input range. note that spl2 < sph2 user setting parameter symbol spt tmu seg.t pnc sph1 spl1 sph2 spl2
<6. parameters> 6-17 im 05e01c02-44e alarm-related parameters located in: main menu = para ; submenu = alm instrument alarm-1 type instrument alarm-2 type instrument alarm-3 type instrument alarm-4 type off (0), primary-side: 1 to 20, 25 to 31 secondary-side: 41 to 60, 65 to 71 1: pv high limit (energized, no stand-by action) 2: pv low limit (energized, no stand-by action) 3: deviation high limit (energized, no stand-by action) 4: deviation low limit (energized, no stand-by action) 5: deviation high limit (de-energized, no stand-by action) 6: deviation low limit (de-energized, no stand-by action) for other alarm types, see the next page. 1 0.5% 2 1 2 parameter symbol name of parameter setting range and description initial value user setting al1 al2 al3 al4 pv event 1 hysteresis pv event 2 hysteresis pv event 3 hysteresis pv event 4 hysteresis allows margins to be set for a pv event setpoint. with the hysteresis settings, it is possible to prevent relays from chattering. 0 allows the instrument alarm function to be enabled or disabled according to the operating condition. 0: always active 1: not active when in reset mode 2: not active when in reset mode or manual operation alarm mode peh1 peh4 amd peh2 peh3 instrument alarm-1 hysteresis instrument alarm-2 hysteresis instrument alarm-3 hysteresis instrument alarm-4 hysteresis 0.5% of pv input range span output alarm: 0.5% hy1 hy4 hy2 hy3 pv event 5 hysteresis pv event 6 hysteresis pv event 7 hysteresis pv event 8 hysteresis peh5 peh8 peh6 peh7 0.0 to 100.0% point of on/off action ( pv event setpoint) hysteresis pv value output hysteresis for pv high limit alarm on off point of on/off action (alarm setpoint) hysteresis pv value output hysteresis for pv high limit alarm on off 0.0 to 100.0% of pv input range span output alarm: 0.0 to 100.0% allows margins to be set for an alarm setpoint. with the hysteresis settings, it is possible to prevent relays from chattering. 1st edition : may 31,2000-00
6-18 <6. parameters> im 05e01c02-44e list of instrument alarm types the table below shows the types and actions of instrument alarm. in the table, codes 1 to 20, 28 to 31 are for primary-loop, codes 41 to 60, 68 to 71 are for secondary-loop, codes 1 to 10, 41 to 51 are not provided with stand-by actions, while codes 11 to 20, 51 to 60 are provided with stand-by actions. alarm action alarm action alarm type code alarm type code alarm type open/close shows status of relay contact, and lit and unlit shows status of lamp contact closes if alarm occurs contact opens if alarm occurs contact closes if alarm occurs contact opens if alarm occurs alarm type no alarm off pv high limit pv low limit alarm setpoint closed (lit) hysteresis pv open (unlit) 1 11 41 51 de-energized on deviation low limit alarm deviation setpoint target sp open (lit) hysteresis pv closed (unlit) 6 16 46 56 closed (lit) hysteresis open (unlit) alarm setpoint pv 2 12 42 52 deviation high and low limits target sp pv hysteresis hysteresis deviation setpoint closed (lit) open (unlit) closed (lit) 7 17 47 57 deviation high limit hysteresis pv open (unlit) open (unlit) open (unlit) closed (lit) open (unlit) closed (lit) closed (lit) open (unlit) closed (lit) target sp deviation setpoint closed (lit) 3 13 43 53 deviation within high and low limits deviation setpoint target sp pv hysteresis hysteresis open (unlit) open (unlit) closed (lit) 8 18 48 58 deviation low limit pv target sp deviation setpoint open (unlit) hysteresis closed (lit) 4 14 44 54 de-energized on pv high limit de-energized on pv low limit pv open (lit) alarm setpoint hysteresis closed (unlit) 9 19 49 59 de-energized on deviation high limit alarm pv open (lit) target sp deviation setpoint hysteresis closed (unlit) 5 15 45 55 alarm setpoint hysteresis pv open (lit) closed (unlit) 10 20 50 60 sp high limit sp low limit alarm setpoint hysteresis sp 28 68 output high limit alarm setpoint output value hysteresis 30 70 hysteresis alarm setpoint sp 29 69 output low limit hysteresis alarm setpoint output value 31 71 open/close shows status of relay contact, and lit and unlit shows status of lamp the following alarm types are used only for instrument alarm. 25, 65: sensor grounding alarm 26, 66: fault diagnosis output (note 1) 27, 67: fail output (note 2) note 1: the fault diagnosis output turns on in case of input burnout, a/d converter failure, or reference junction compensation (rjc) failure. for input burnout or a/d converter failure, the control output is set to the setpoint of the preset output value operating parameter (po). note 2: the fail output is on during normal operation and turns off case failure. treated as normal c power-on time the alarm output does not turn on in this region even if the pv value is below the low limit of the alarm setpoint. low limit of alarm setpoint normal abnormal the alarm output turns on. stand-by action 1st edition : may 31,2000-00
<6. parameters> 6-19 im 05e01c02-44e control action-related parameters located in: main menu = para ; submenu = ctl primary output velocity limiter off (0) 0.1 to 100.0%/sec. can limit control output velocity off (0) opr1 secondary output velocity limiter off (0) 0.1 to 100.0%/sec. can limit control output velocity off (0) opr2 auto (0) primary pid control mode 0: standard pid control (with output bump at sp change) 1: fixed point control (without output bump at sp change) choose fixed point control when controlling pressure or flow rate. 0 primary anti-reset windup (excess integration prevention) auto (0), 50.0 to 200.0% the larger setting, the sooner pid computation (integral computation) stops. used when the control output travels up to 100% or down to 0% and stays at this point. mod1 secondary pid control mode 0: standard pid control (with output bump at sp change) 1: fixed point control (without output bump at sp change) choose fixed point control when controlling pressure or flow rate. 0 mod2 ar1 auto (0) secondary anti-reset windup (excess integration prevention) auto (0), 50.0 to 200.0% the larger setting, the sooner pid computation (integral computation) stops. used when the control output travels up to 100% or down to 0% and stays at this point. ar2 zone pid selection 0: segment pid 1: zone pid if set to segment pid, allows pid constants to be selected for each segment. if set to zone pid, automatically selects pid constants according to the temperature range set in the given reference point parameter. 1 zon parameter symbol name of parameter setting range and description initial value user setting restart mode cont (0): continues action set before power failure. man (1): starts from manual operation status reset (2): continues action set before power failure and starts computation from the preset output value . cont (0) r.md pid group number allows you to determine how many groups of setpoint, alarm and pid parameters the controller should show. 1: show one set. 2: show two sets. 3: show three sets. 4: show four sets. 5 to 8: show as many groups of parameters as have been set. 8 primary zone pid reference point-1 primary zone pid reference point-2 primary zone pid reference point-3 primary zone pid reference point-4 primary zone pid reference point-5 primary zone pid reference point-6 0.0 to 100.0% of primary pv input range. note that 1.rp1 2.rp1 3.rp1 4.rp1 5.rp1 6.rp1. sets reference points at which switching is carried out between groups of pid constants according to the given temperature zone. you can set a maximum of six reference points and therefore a maximum of seven temperature zones. the example below sets reference points 1 and 2 to provide 3 zones to switch pid constants automatically. 100.0% of primary pv input range grp 1.rp1 2.rp1 3.rp1 4.rp1 5.rp1 6.rp1 time maximum value of primary pv input range rh1 reference point 2 2.rp1 minimum value of primary pv input range rl1 reference point 1 1.rp1 zone 3 the controller is operated with the 3rd group of pid constants. zone 2 the controller is operated with the 2nd group of pid constants. zone 1 the controller is operated with the 1st group of pid constants. pv input value setpoint restart timer 0 to 10 sec. sets time between power on and the instant where controller starts computation. 0 sec. r.tm 1st edition : may 31,2000-00
6-20 <6. parameters> im 05e01c02-44e primary zone switching hysteresis 0.0 to10.0% of primary pv input range span allows hysteresis to be set for switching at a reference point. 0.5% of primary pv input range span primary r eference deviation used to select a group of pid parameters according to a deviation from the given program setpoint. the controller uses the pid parameters of the number selected in pid group number (grp) if the pv input falls outside the given deviation range. the following example shows a case when only the reference deviation is set without setting any reference point. the selected group of pid parameters is as follows. since region 1 is within the deviation range, the controller uses the 1st group of pid parameters. since region 2 is outside the deviation range, the controller uses the pid parameters of the number selected in pid group number (grp). off (0) rhy1 rdv1 off (0): disable 0.0% to 100.0% of primary pv input range span reference deviation (rdv1) maximum value of primary pv input range minimum value of primary pv input range target setpoint segment 1 segment 2 pv input value reference deviation (rdv1) [1] [2] [2] [1] [1] [2] a slope is set to vary the program setpoint. parameter symbol name of parameter setting range and description initial value user setting rh1 rl1 secondary zone switching hysteresis 0.0 to10.0% of secondary pv input range span allows hysteresis to be set for switching at a reference point. 0.5% of secondary pv input range span secondary reference deviation used to select a group of pid parameters according to a deviation from the given program setpoint. the controller uses the pid parameters of the number selected in pid group number (grp) if the pv input falls outside the given deviation range. the following example shows a case when only the reference deviation is set without setting any reference point. the selected group of pid parameters is as follows. since region 1 is within the deviation range, the controller uses the 1st group of pid parameters. since region 2 is outside the deviation range, the controller uses the pid parameters of the number selected in pid group number (grp). off (0) rhy2 rdv2 off (0): disable 0.0% to 100.0% of secondary pv input range span reference deviation (rdv2) maximum value of secondary pv input scale minimum value of secondary pv input scale target setpoint segment 1 segment 2 pv input value reference deviation (rdv2) [1] [2] [2] [1] [1] [2] a slope is set to vary the program setpoint. sh3 sl3 secondary zone pid reference point-1 secondary zone pid reference point-2 secondary zone pid reference point-3 secondary zone pid reference point-4 secondary zone pid reference point-5 secondary zone pid reference point-6 0.0 to 100.0% of secondary pv input range. note that 1.rp2 2.rp2 3.rp2 4.rp2 5.rp2 6.rp2. sets reference points at which switching is carried out between groups of pid constants according to the given temperature zone. you can set a maximum of six reference points and therefore a maximum of seven temperature zones. the example below sets reference points 1 and 2 to provide 3 zones to switch pid constants automatically. 100.0% of secondary pv input range 1.rp2 2.rp2 3.rp2 4.rp2 5.rp2 6.rp2 time maximum value of secondary pv input scale sh3 reference point 2 2.rp2 minimum value of secondary pv input scale sl3 reference point 1 1.rp2 zone 3 the controller is operated with the 3rd group of pid constants. zone 2 the controller is operated with the 2nd group of pid constants. zone 1 the controller is operated with the 1st group of pid constants. pv input value setpoint 1st edition : may 31,2000-00
<6. parameters> 6-21 im 05e01c02-44e analog input computation parameters located in: main menu = cmlp ; submenu = ain parameter symbol name of parameter setting range and description initial value user setting analog input-1 bias (primary pv input) used to correct the primary pv input value beforehand. when in normal operation, use the pv input bias (bs) operating parameter. -100.0% to 100.0% of primary pv input range span 0.0% of primary pv input range span analog input-1 filter (primary pv input) off (0): disable 1 to 120 sec. off (0) a.bs1 a.fl1 a.sr1 a.lc1 analog input-1 square-root computation (primary pv input) performs square-root computation for the primary pv input value. off (0): do not compute the square root on (1): compute the square root off (0) analog input-1 low signal cutoff (primary pv input) 0.0% to 5.0% the slope equals 1 at levels below the low-signal cutoff point. 1.0% analog input-3 bias (secondary pv input) used to correct the secondary pv input value beforehand. -100.0% to 100.0% of secondary pv input scale span 0.0% of secondary pv input scale span analog input-3 filter (secondary pv input) off (0): disable 1 to 120 sec. off (0) a.bs3 a.fl3 a.sr3 a.lc3 analog input-3 square-root computation (secondary pv input) performs square-root computation for the secondary pv input value. off (0): do not compute the square root on (1): compute the square root off (0) analog input-3 low signal cutoff (secondary pv input) 0.0% to 5.0% the slope equals 1 at levels below the low-signal cutoff point. 1.0% 1st edition : may 31,2000-00
6-22 <6. parameters> im 05e01c02-44e retransmission output parameters located in: main menu = cmlp ; submenu = ret parameter symbol name of parameter setting range and description initial value user setting retransmission output-1 type off (0): disable 1: pv1, 2: sp1, 3: out1, 4: lps loop power supply (15 v), 5: pv2, 6: sp2, 7: out2 retransmission output 1 is always provided via terminals 14 and 15. in position proportional control, a valve opening signal (0% to 100%) is transmitted if setpoint 7 is selected. in heating/cooling control, an output value before allocation to heating/cooling control is transmitted if setpoint 7 is selected. (0% to 50%: cooling-side output; 50% to 100%: heating-side output) 1 maximum value of retransmission output-1 scale ret1=1, 2: rtl1 + 1 digit to 100.0% of pv input range ret1=3: rtl1 + 1 digit to 100.0% 100.0% of pv input range rth1 ret1 minimum value of retransmission output-1 scale ret1=1, 2: 0.0% of pv input range to rth1 - 1 digit ret1=3: 0.0% to rth1 - 1 digit 0.0% of pv input range retransmission output-2 type retransmission output-2 is available when the type of control output is not current or voltage pulse. the output is provided via terminals 16 and 17. off (0): disable 1: pv1, 2: sp1, 3: out1, 4: lps loop power supply (15 v), 5: pv2, 6: sp2, 7: out2 in position proportional control, a valve opening signal (0% to 100%) is transmitted if setpoint 7 is selected. in heating/cooling control, an output value before allocation to heating/cooling control is transmitted if setpoint 7 is selected. (0% to 50%: cooling-side output; 50% to 100%: heating-side output) off (0) rtl1 maximum value of retransmission output-2 scale ret2=1, 2: rtl2 + 1 digit to 100.0% of pv input range ret2=3: rtl2 + 1 digit to 100.0% 100.0% of pv input range minimum value of retransmission output-2 scale ret2=1, 2: 0.0% of pv input range to rth2 - 1 digit ret2=3: 0.0% to rth2 - 1 digit 0.0% of pv input range rth2 ret2 rtl2 deviation trend parameters located in: main menu = cmlp ; submenu = trnd parameter symbol name of parameter setting range and description initial value user setting primary deviation trend scale allows the deviation axis of the deviation trend operating display to be rescaled. 0.1 to 100.0% of primary pv input range span 0.5% of primary pv input range span tsc1 secondary deviation trend scale allows the deviation axis of the deviation trend operating display to be rescaled. 0.1 to 100.0% of secondary pv input range span 0.5% of secondary pv input range span tsc2 deviation trend time allows the time axis of the deviation trend operating display to be rescaled. 1 to 600 sec. 5 sec. ttm 1st edition : may 31,2000-00
<6. parameters> 6-23 im 05e01c02-44e security-related parameters located in: main menu = cmlp ; submenu = lock locking of front panel up/down keys ( and ) off (0): unlock on (1): lock off (0) locking of front panel pt.no key off (0): unlock on (1): lock off (0) ptno / locking of front panel run key off (0): unlock on (1): lock off (0) operating parameter main menu [lp1] lock off (0): unlock on (1): lock operating parameter main menu [lp2] lock off (0): unlock on (1): lock off (0) off (0) lp1 run although not used in cascade control, it is shown on the display. operating parameter submenu [pid] lock off (0): unlock on (1): lock off (0) pid lp2 operating parameter main menu [pys1] lock operating parameter main menu [pys2] lock off (0): unlock on (1): lock off (0): unlock on (1): lock off (0) off (0) pys1 usr password setting 0: password not set 1 to 30000 note: if a password is set, the setup parameters cannot be displayed without entering the correct password. 0 pwd pys2 locking of operating parameter main menu prog display off (0): unlock on (1): lock off (0) prog locking of front panel mode key off (0): unlock on (1): lock off (0) mode parameter symbol name of parameter setting range and description initial value user setting select display parameters located in: main menu = conf ; submenu = csel parameter symbol name of parameter setting range and description initial value select display-1 registration off (0), 101 to 1023 select the desired parameter from among the operating and setup parameters, then register the number (d register no.) accompanying that parameter. for example, registering 231 for c.s1 allows you to change instrument alarm-1 setpoint in operating display. numbers for registering instrument alarm sp parameter for operating display: instrument alarm-1 setpoint: 231 instrument alarm-2 setpoint: 232 instrument alarm-3 setpoint: 233 instrument alarm-4 setpoint: 234 off (0) select display-2 registration user setting select display-3 registration select display-4 registration select display-5 registration c.s1 c.s2 c.s3 c.s4 c.s5 1st edition : may 31,2000-00
6-24 <6. parameters> im 05e01c02-44e contact output registration parameters located in: main menu = conf ; submenu = do parameter symbol name of parameter setting range and description initial value user setting relay output flag registration for do1 5705 5706 5689 relay output flag registration for do2 relay output flag registration for do3 do1 do2 do3 do4 do5 do6 do7 5129 5130 5131 5133 open-collector transistor output flag registration for do4 open-collector transistor output flag registration for do5 open-collector transistor output flag registration for do6 open-collector transistor output flag registration for do7 the following setpoints are registration numbers for cascade control only. 5705: pv event 1 output 0: no function 5706: pv event 2 output 5689: instrument alarm 1 output 5129: time event 1 output 5130: time event 2 output 5131: time event 3 output 5133: time event 4 output see external contact output in 1.5 terminal wiring diagrams. contact input registration parameters located in: main menu = conf ; submenu = di parameter symbol name of parameter setting range and description initial value user setting these parameters determine which contact input to use to make selections/switches listed on the left. di1: 5161 no function: 0 di2: 5162 di3: 5163 di4: 5164 di5: 5165 di6: 5166 di7: 5167 di8: 5168 the contact inputs are factory-set as shown below. contact inputs 1 to 4 (di1 to di4): program pattern number selection (see below) contact input 5 (di5): start of program operation contact input 6 (di6): stop of program operation contact input 7 (di7): lsp/cas switching contact input 8 (di8): on when using 16 or more of program patterns program pattern number selection see external contact input in 1.5 terminal wiring diagrams. 5165 stop of program operation (when din changes from off to on) start of program operation (when din changes from off to on) 5166 0 0 start of local-mode operation (when din changes from off to on) 0 start of hold-mode operation (when din changes from off to on) advance of segment (when din changes from off to on) prog rst loc hold adv 0 loop-2 auto/man switching loop-1 auto/man switching (auto when contact input is on; man when contact input is off) 0 5167 local/cascade switching 5163 5164 5168 0 0 0 0 5162 5161 a/m1 a/m2 l/c bit 2 of program pattern number bit 3 of program pattern number ptn.2 ptn.3 ptn.4 bit 4 of program pattern number mg1 mg2 mg3 mg4 interruptive message display 1 interruptive message display 2 interruptive message display 3 interruptive message display 4 bit 0 of program pattern number bit 1 of program pattern number ptn.0 ptn.1 di1 di2 1234 on on off off on on off off 5678 on on off off on on off off di3 di4 off off off off off off on off on off on off on off off on di1 di2 9101112 on on off off on on off off 13 14 15 on on off off on on di3 di4 off on off on off on on on on on on on on on 1st edition : may 31,2000-00
<6. parameters> 6-25 im 05e01c02-44e up mode parameters located in: main menu = upmd ; submenu = md parameter symbol name of parameter setting range and description initial value user setting controller mode (up mode) 4: cascade control for another controller mode, see user s manual (reference) (cd-rom version). 1 pv sampling period setting 100, 200 and 500 ms the controller restarts if any change is made to the pv sampling period; this does not affect other parameter settings at all, however. 200 ms smp upm sampling period error counter (reading only) 0 to 30000 shows 0 at power-on. smec input-related parameters located in: main menu = upmd ; submenu = in primary pv input type (input 1 terminals) terminals , and specify the type of primary pv input as a range code. see instrument input range codes in 2. initial settings. off (0) 11 12 13 parameter symbol name of parameter setting range and description initial value user setting primary pv input unit select the unit of primary pv input. % (0): percent - (2): no unit c (1): degree celsius f (5): fahrenheit in1 max. value of primary pv input range set the instrument input range (rl1 < rh1). - for temperature input - set the range of temperature that is actually controlled. - for voltage input - set the range of a voltage signal that is applied. the scale across which the voltage signal is actually controlled should be set using the parameters maximum value of primary pv input scale (sh1) and minimum value of primary pv input scale (sl1). depends on the primary pv input type. depends on the primary pv input type. uni1 rh1 min. value of primary pv input range primary pv input decimal point position (shown when in voltage-input mode) set the position of the decimal point of voltage-mode primary pv input. 0 to 4 0: no decimal place 1: one decimal place, 2 to 4: two, three, four decimal places depends on the primary pv input type. depends on the primary pv input type. rl1 max. value of primary pv input scale (shown when in voltage-input mode) set the read-out scale of voltage-mode primary pv input. -19999 to 30000, where sl1 < sh1 sdp1 sh1 min. value of primary pv input scale (shown when in voltage-input mode) selection of primary pv input burnout action allows the primary pv input value to be determined as shown below in case of primary pv input burnout. 105% of pv input range if set to upscale -5.0% of pv input range if set to downscale off (0): disable up (1): upscale down (2): downscale depends on the primary pv input type. sl1 allows input compensation to be applied to thermocouple input. off (0): absent on (1): present on (1) bsl1 rjc1 presence/absence of primary pv input reference junction compensation 1st edition : may 31,2000-00
6-26 <6. parameters> im 05e01c02-44e secondary pv input type (input 3 terminals) terminals and specify the type of secondary pv input as a range code. see instrument input range codes in 2. initial settings. 1 to 5 v (41) 21 22 parameter symbol name of parameter setting range and description initial value user setting secondary pv input unit select the unit of secondary pv input. % (0): percent - (2): no unit c (1): degree celsius f (5): fahrenheit in3 max. value of secondary pv input range set the instrument input range (rl3 < rh3). - for voltage input - set the range of a voltage signal that is applied. the scale across which the voltage signal is actually controlled should be set using the parameters maximum value of secondary pv input scale (sh3) and minimum value of secondary pv input scale (sl3). 5.000 0.000 % (0) uni3 rh3 min. value of secondary pv input range secondary pv input decimal point position set the position of the decimal point of voltage-mode primary pv input. 0 to 4 0: no decimal place 1: one decimal place, 2 to 4: two, three, four decimal places same as the primary pv input decimal point position same as the max. value of primary pv input scale same as the min. value of primary pv input scale rl3 max. value of secondary pv input scale set the read-out scale of voltage-mode secondary pv input. -19999 to 30000, where sl1 < sh1 sdp3 sh3 min. value of secondary pv input scale selection of secondary pv input burnout action allows the secondary pv input value to be determined as shown below in case of secondary pv input burnout. 105% of pv input range if set to upscale -5.0% of pv input range if set to downscale off (0): disable up (1): upscale down (2): downscale off (0) sl3 bsl3 pv unit (primary) set the unit of pv. % (0): percent - (2): no unit c (1): degree celsius f (5): fahrenheit same as the unit of primary pv input p.un1 pv decimal point position (primary) under normal operation, set the same value as in the pv input decimal point position (sdp1) parameter. to shift the decimal point for temperature input, use this parameter. for example, set as p.dp1 = 0 to change a temperature reading of one decimal place to that of no decimal places. this involves reconfiguring the p.rh1 and p.rl1 parameters. 0 to 4 - maximum value of primary pv input range or scale minimum value of primary pv input range or scale maximum value of pv range (primary) under normal operation, keep the values of these parameters between the maximum and minimum values of the pv input range. -19999 to 30000 p.rl1 < p.rh1, where p.rh1-p.rl1 30000 p.dp1 p.rh1 minimum value of pv range (primary) p.rl1 pv unit (secondary) set the unit of pv. % (0): percent - (2): no unit c (1): degree celsius f (5): fahrenheit same as the unit of secondary pv input p.un2 pv decimal point position (secondary) under normal operation, set the same value as in the pv input decimal point position (sdp3) parameter. to shift the decimal point for temperature input, use this parameter. for example, set as p.dp2 = 0 to change a temperature reading of one decimal place to that of no decimal places. this involves reconfiguring the p.rh2 and p.rl2 parameters. 0 to 4 - maximum value of secondary pv input range or scale minimum value of secondary pv input range or scale maximum value of pv range (secondary) under normal operation, keep the values of these parameters between the maximum and minimum values of the pv input range. -19999 to 30000 p.rl2 < p.rh2, where p.rh2-p.rl2 30000 p.dp2 p.rh2 minimum value of pv range (secondary) p.rl2 1st edition : may 31,2000-00
<6. parameters> 6-27 im 05e01c02-44e output-related parameters located in: main menu = upmd ; submenu = out parameter symbol name of parameter setting range and description initial value user setting control output type 0 heating/ cooling type : 4 control output cycle time heating-side control output cycle time (in heating/cooling control) cooling-side control output cycle time 1 to 1000 sec. 30 sec. 1 to 1000 sec. 30 sec. ot2 ct1 ctc1 ao1 ao2 ao3 a1h a1l a2h a2l a3h a3l time proportional pid relay contact output (terminals - - ) time proportional pid voltage pulse output (terminals - ) current output (terminals - ) on/off control relay contact output (terminals - - ) the following 4 to 12 are displayed only for heating/ cooling type controllers. 0 1 2 3 4 5 6 7 8 9 10 11 12 analog output-1 type (output 1: terminals and ) analog output-3 type (output 3: terminals and ) 0 0 allows control output or retransmission output to be presented as one of the following current signals. 0: 4 to 20 ma 1: 0 to 20 ma 2: 20 to 4 ma 3: 20 to 0 ma 0 analog output-1 100% segmental point analog output-2 100% segmental point analog output-2 0% segmental point analog output-3 100% segmental point analog output-3 0% segmental point analog output-1 0% segmental point 100.0% set the values of segmental points for the 0% and 100% output levels at which the values are presented via output-1 (terminals and ). see performing split computations below. -5.0% to 105.0% set the values of segmental points for the 0% and 100% output levels at which the values are presented via output-3 (terminals and ). see performing split computations below. -5.0% to 105.0% 0.0% 100.0% 0.0% 100.0% 0.0% set the values of segmental points for the 0% and 100% output levels at which the values are presented via output-2 (terminals and ). see performing split computations below. -5.0% to 105.0% analog output-2 type (output 2: terminals and ) heating-side relay output (terminals - - ), cooling-side relay output (terminals - - ) heating-side pulse output (terminals - ), cooling-side relay output (terminals - - ) heating-side current output (terminals - ), cooling-side relay output (terminals - - ) heating-side relay output (terminals - - ), cooling-side pulse output (terminals - ) heating-side pulse output (terminals - ), cooling-side pulse output (terminals - ) heating-side current output (terminals - ), cooling-side pulse output (terminals - ) heating-side relay output (terminals - - ), cooling-side current output (terminals - ) heating-side pulse output (terminals - ), cooling-side current output (terminals - ) heating-side current output (terminals - ), cooling-side current output (terminals - ) on off cycle time on off cycle time relay s behavior when cycle time = 10 sec. 1 2 3 1 2 3 48 49 50 48 49 50 48 49 50 1 2 3 1 2 3 16 17 16 17 16 17 16 17 16 17 1 2 3 16 17 16 17 16 17 10 sec. on-state duration: 5 sec. off-state duration: 5 sec. on-state duration: 8 sec. off-state duration: 2 sec. for 20% of control output for 50% of control output for 80% of control output off-state duration: 8 sec. on-state duration: 2 sec. 10 sec. 10 sec. 16 17 14 15 46 47 16 17 14 15 46 47 46 47 46 47 46 47 46 47 46 47 46 47 1st edition : may 31,2000-00
6-28 <6. parameters> im 05e01c02-44e performing split computations [v-mode output] the following explains an example of letting analog output-1 (terminals 16 and 17 ) and analog output-3 (terminals 14 and 15 ) present the v-mode characteristics of split computations. [1] set the control output type (ot2) parameter to 2 . this sets the control output to current output. [2] set the retransmission output 1 (ret1) parameter to 7 . this sets the retransmission output to control output retransmission. [3] set the analog output-1 100% segmental point (a1h) parameter to 100% . [4] set the analog output-1 0% segmental point (a1l) parameter to 25% . [5] set the analog output-3 100% segmental point (a3h) parameter to 0% . [6] set the analog output-3 0% segmental point (a3l) parameter to 75% . the figure below shows an example where both analog outputs-1 and 3 are set to the current signal of 4 to 20 ma dc. the type of output signal can be determined separately for each of the analog outputs listed above, using the following three parameters. analog output-1: analog output-1 type (ao1) analog output-2: analog output-2 type (ao2) analog output-3: analog output-3 type (ao3) 050 25 75 100 % % ma output value before split computation output value after computation analog output-1 100% segmental point (a1h) analog output-1 0% segmental point (a1l) analog output-3 100% segmental point (a3h) analog output-3 0% segmental point (a3l) analog output-3 analog output-1 25 0 50 75 100 20 4 12 8 16 1st edition : may 31,2000-00
<6. parameters> 6-29 im 05e01c02-44e [parallel-mode output] the following explains an example of letting analog output-1 (terminals 16 and 17 ) and analog output-3 (terminals 14 and 15 ) present the parallel-mode characteristics of split computations. [1] set the control output type (ot2) parameter to 2 . this sets the control output to current output. [2] set the retransmission output 1 (ret1) parameter to 7 . this sets the retransmission output to control output retransmission. [3] set the analog output-1 100% segmental point (a1h) parameter to 100% . [4] set the analog output-1 0% segmental point (a1l) parameter to 25% . [5] set the analog output-3 100% segmental point (a3h) parameter to 75% . [6] set the analog output-3 0% segmental point (a3l) parameter to 0% . the figure below shows an example where both analog outputs-1 and 3 are set to the current signal of 20 to 0 ma dc. the type of output signal can be determined separately for each of the analog outputs listed above, using the following three parameters. analog output-1: analog output-1 type (ao1) analog output-2: analog output-2 type (ao2) analog output-3: analog output-3 type (ao3) 050 25 75 100 25 50 75 100 % % 0 ma 20 0 10 15 5 output value before split computation output value after computation analog output-1 100% segmental point (a1h) analog output-3 100% segmental point (a3h) analog output-3 0% segmental point (a3l) analog output-3 analog output-1 analog output-1 0% segmental point (a1l) 1st edition : may 31,2000-00
6-30 <6. parameters> im 05e01c02-44e communication parameters located in: main menu = upmd ; submenu = r485 parameter symbol name of parameter setting range and description initial value user setting protocol selection 0 psl1 0: pc link communication 1: pc link communication (with sum check) 2: ladder communication 3: coordinated master station 7: modbus (ascii) 8: modbus (rtu) minimum response time 0 to 10 ( 10 ms) 0 rp.t1 baud rate 600 (0), 1200 (1), 2400 (2), 4800 (3), 9600 (4) (bps) 9600 (4) parity none (0): none even (1): even odd (2): odd even (1) stop bit 1, 2 1 data length 7, 8; 7 is fixed for modbus (ascii) 8 is fixed for modbus (rtu), ladder 8 address 1 to 99 however, the maximum number of stations connectable is 31. 1 bps1 pri1 stp1 dln1 adr1 valve calibration related parameters (displayed for position proportional controllers) located in: main menu = upmd ; submenu = valv parameter symbol name of parameter setting range and description initial value user setting valve position setting reset the parameters v.rs, v.l and v.h are designed for manual adjustment of valve positions. setting v.rs to 1 resets the valve adjustment settings and causes the indication v.rs to blink. 0 fully-closed valve position setting pressing the set/ent key with valve position set to the fully-closed position causes the adjusted value to be stored. when v.l. adjustment is complete, v.l. stops blinking. pressing the set/ent key with valve position set to the fully-opened position causes the adjusted value to be stored. when v.h. adjustment is complete, v.h. stops blinking. undefined fully-opened valve position setting undefined valve traveling time 5 to 300 sec. used to operate a valve according to the estimated valve position. set the time required for the valve to open fully from a state of being fully closed. confirm the valve traveling time by consulting the datasheet of the valve s specifications. the valve traveling time is only effective when valve adjustment mode (v.md) is set to 1 or 2. 60 sec. valve adjusting mode 0: valve position feedback type 1: valve position feedback type (moves to the estimating type if a feedback input error or burnout occurs.) 2: valve position estimating type 0 automatic valve adjustment automatically adjusts the fully-closed and fully-opened positions of a valve. when this function is used, there is no need for adjustment using the parameters v.rs, v.l and v.h. off (0): - on (1): start automatic adjustment off (0) v.rs v.l v.h tr.t v.mod v.at 1st edition : may 31,2000-00
<6. parameters> 6-31 im 05e01c02-44e parameter-initializing parameters located in: main menu = upmd ; submenu = init parameter symbol name of parameter setting range and description initial value user setting parameter initialization off (0): - on (1): initialize parameters off (0) ini tips about heating/cooling control (for heating/cooling controllers only) in heating/cooling control, the controller outputs the result of computation after splitting it into heating-purpose and cooling-purpose signals. in addition, the controller can perform pid control or on/off control on the heating and cooling sides separately. when perform- ing on/off control, set the proportional band to 0 . the controller splits the result of computation (0 to 100%) into heating-side and cooling- side signals, as described below. 0% to 50% of the computation result is presented as a 0% to 100% cooling-side output. 50% to 100% of the computation result is presented as a 0% to 100% heating-side output. pid computation 0% to 100% heating/cooling computation 0% to 50% cooling-side output limiter cooling-side mv output 0% to 100% heating-side mv output 0% to 100% 50% to 100% heating-side output limiter pv sp manual mv output communication heating/cooling control provides two methods in which either none of the heating- and cooling-side outputs are presented or both of the heating- and cooling-side outputs are presented, as shown in the following figures. 0 dead band 0 cooling-side output cooling-side output heating-side output heating-side output output (%) output (%) dead band 100(%) 100(%) 50 50 0 0 value of control output before split into heating- and cooling-side outputs value of control output before split into heating- and cooling-side outputs 100 100 1st edition : may 31,2000-00
6-32 <6. parameters> im 05e01c02-44e precautions in heating/cooling control keep the ratio of the heating-side proportional band (p) to the cooling-side propor- tional band (pc) equal to or below 5. if neither the heating-side nor the cooling-side is performing on/off control, setting the integral time (i or ic) of one side to 0 results in the integral time parameters of both sides being set to off , irrespective of the integral time setting of the other side. tips about position proportional control (for position proportional con- trollers only) position proportional control can be of either feedback type or estimating type. in feedback-type position proportional control, the controller obtains a valve position signal from a feedback slide-wire resistor attached to a valve. in estimating-type position proportional control, you set the operating time required for a valve to change from the fully-closed position to the fully-open position beforehand. with the preset operating time, the controller controls the valve by estimating its position. in the case of estimating-type position proportional control, there is no need for feedback input wiring. feedback-type position proportional control is superior to the estimating type in terms of control performance. when in manual operation, you can directly manipulate the controller s output terminals. pressing the key sends the valve into opening motion while pressing the key sends it into closing motion. the figure below shows a schematic representation of a loop configured for position pro- portional control. direct action reverse action m motor-operated valve slide-wire resistor control output valve position signal feedback input controller comp- arator control computation 1st edition : may 31,2000-00
<7. function block diagram and descriptions> 7-1 im 05e01c02-44e 7. function block diagram and descriptions this chapter contains the function block diagrams for ?ascade control,??eating/ cooling cascade control,?and ?osition proportional cascade control.?for details on these function block diagrams, refer to the descriptions mentioned later. 1st edition : may 31,2000-00
7-2 <7. function block diagram and descriptions> im 05e01c02-44e 1st edition : may 31,2000-00 function block diagram for cascade control 12 13 11 primary pv input terminals , and 22 21 secondary pv input terminals and start of program operation when di changes from off to on stop of program operation when di changes from off to on 15 v loop power supply retransmission output 17 16 current or pulse terminals and relay terminals , and 2 3 1 current *1 terminals and 17 16 current terminals and 15 14 relay *3 terminals , and time event 6 relay *2 terminals , and time event 5 49 50 48 2 3 1 terminal parameter function analog signal contact signal legend relay *3 terminals , and time event 6 relay *2 terminals , and time event 5 49 50 48 2 3 1 control computation 1 control computation 2 local (off)/cascade (on) switching tracking signal stop/run switching local setpoint 2 preset output cascade local run stop di1 di2 di3 di4 di5 di8 di6 di7 input1 input selection unit selection analog input range conversion analog input bias square root extraction analog input filter 10-seg. linearizer approx./bias pv input bias pv input filter output limiter contact input program pattern selection program operation local setpoint 1 local operation program operation lsp/cas output limiter input3 input selection unit selection analog input range conversion analog input bias square root extraction analog input filter 10-seg. linearizer approx./bias pv input bias pv input filter manual operation local, cascade man ot2 control output output1 output1 output1 output3 ret2 ret1 pv event output time event output instrument alarm output do6 time event 3 do7 time event 4 do5 time event 2 do4 time event 1 do3 instrument alarm 1 do2 pv event 2 do1 pv event 1 output1 output2 *1: unavailable when control output is current or pulse. *2: unavailable when control output is relay. *3: only available for UP550-2
<7. function block diagram and descriptions> 7-3 im 05e01c02-44e 1st edition : may 31,2000-00 function block diagram for cascade heating/cooling control 12 13 11 primary pv input terminals , and 22 21 secondary pv input terminals and start of program operation when di changes from off to on stop of program operation when di changes from off to on input1 input3 local (off)/cascade (on) switching tracking signal cascade local local, cascade man stop/run switching 15 v loop power supply retransmission output heating/cooling computation relay terminals , and 2 3 1 heating-side output limiter cooling-side output limiter current or pulse terminals and 47 46 relay terminals , and 49 50 48 current *1 terminals and 17 16 current terminals and 15 14 17 16 current or pulse terminals and do6 time event 3 do7 time event 4 do5 time event 2 do4 time event 1 do3 instrument alarm 1 do2 pv event 2 do1 pv event 1 output1 output2 relay *3 terminals , and time event 6 49 50 48 2 3 1 output1 output2 relay *2 terminals , and time event 5 pv event output time event output instrument alarm output terminal parameter function analog signal contact signal legend *1: unavailable when heating-side output is current or pulse. *2: unavailable when heating-side output is relay. *3: only available for UP550-2 and unavailable when cooling-side output is relay. output1 output3 ret2 ret1 control computation 1 control computation 2 local setpoint 2 di1 di2 di3 di4 di5 di8 di6 di7 output limiter contact input program pattern selection program operation local setpoint 1 local operation program operation lsp/cas manual operation cooling-side preset output heating-side preset output ot2 heating-side output output1 output1 ot2 cooling-side output output2 output2 input selection unit selection analog input range conversion analog input bias square root extraction analog input filter 10-seg. linearizer approx./bias pv input bias pv input filter input selection unit selection analog input range conversion analog input bias square root extraction analog input filter 10-seg. linearizer approx./bias pv input bias pv input filter
7-4 <7. function block diagram and descriptions> im 05e01c02-44e 1st edition : may 31,2000-00 function block diagram for cascade position proportional control 12 13 11 primary pv input terminals , and 22 21 secondary pv input terminals and start of program operation when di changes from off to on stop of program operation when di changes from off to on input1 input3 15 v loop power supply retransmission output cascade local run stop local, cascade man current terminals and 15 14 current terminals and 17 16 l relay ( key) h relay ( key) signal comparison output terminals , and 49 50 48 feedback terminals , and 46 47 45 direct/reverse signal motor-driven valve relay output terminal parameter function analog signal contact signal legend pv event output time event output instrument alarm output do6 time event 3 do7 time event 4 do5 time event 2 do4 time event 1 do3 instrument alarm 1 do2 pv event 2 do1 pv event 1 output1 output3 ret2 ret1 control computation 1 control computation 2 local (off)/cascade (on) switching stop/run switching local setpoint 2 preset output di1 di2 di3 di4 di5 di8 di6 di7 output limiter contact input program pattern selection program operation local setpoint 1 local operation program operation lsp/cas output limiter manual operation feed-back input valve position sliding resistor m input selection unit selection analog input range conversion analog input bias square root extraction analog input filter 10-seg. linearizer approx./bias pv input bias pv input filter input selection unit selection analog input range conversion analog input bias square root extraction analog input filter 10-seg. linearizer approx./bias pv input bias pv input filter tracking signal
<7. function block diagram and descriptions> 7-5 im 05e01c02-44e 1st edition : may 31,2000-00 functions and parameters for ?ascade control?in initial state functions and parameters in initial state are given in the tables below. for details on each parameter, refer to ?.2 lists of parameters. primary-loop pv input pv input of the primary-loop (input1) is a universal input, which can receive signals from thermocouple, rtd, or dc voltage signals. the controller is capable of biasing, square root extraction, first-order lag computation (filtering), ten-segment linearizer approximation, and ten-segment linearizer biasing on input signals. each function can be set by the following parameters. setup parameters function parameter input selection in1 unit selection uni1 analog input range conversion rh1, rl1 (sdp1, sh1, sl1) upmd upmd upmd in in in analog input bias a.bs1 square root extraction a.sr1, a.lc1 analog input filter a.fl1 cmlp cmlp cmlp ain ain ain main menu submenu note: pv input bias (bs) and pv input filter (fl) among the operating parameters are used as bias and filter when normal operation. analog input bias (a.bs1) and analog input filter (a.fl1) among the setup parameters are used when pv correction value is decided in advance. operating parameters function parameter ten-segment linearizer mode 1.pmd ten-segment linearizer approximation/biasing 1.a1 to 1.a11, 1.b1 to 1.b11 pys1 pys1 none none main menu submenu
7-6 <7. function block diagram and descriptions> im 05e01c02-44e 1st edition : may 31,2000-00 secondary-loop pv input pv input of the secondary-loop (input3) is a universal input, which can receive signals from dc voltage signals. the controller is capable of biasing, square root extraction, first- order lag computation (filtering), ten-segment linearizer approximation, and ten-segment linearizer biasing on input signals. each function can be set by the following parameters. setup parameters function parameter input selection in3 unit selection uni3 analog input range conversion rh3, rl3 (sdp3, sh3, sl3) upmd upmd upmd in in in analog input bias a.bs3 square root extraction a.sr3, a.lc3 analog input filter a.fl3 cmlp cmlp cmlp ain ain ain main menu submenu note: pv input bias (bs) and pv input filter (fl) among the operating parameters are used as bias and filter when normal operation. analog input bias (a.bs3) and analog input filter (a.fl3) among the setup parameters are used when pv correction value is decided in advance. operating parameters function parameter ten-segment linearizer mode 2.pmd ten-segment linearizer approximation/biasing 2.a1 to 2.a11, 2.b1 to 2.b11 pys2 pys2 none none main menu submenu selecting program pattern using contact input it is possible to select the program pattern by turning the four contact input signals on or off. this function is assigned to di1 (contact input 1) to di4 (contact input 4). note that the program pattern can be selected during reset mode, can not during operation. contact input 8 di1 off di2 off di3 off di4 on program pattern number to be selected (pt.no) 7 on on on off 6 off on on off 5 on off on off 4 off off on off 3 on on off off 2 off on off off 1 on off off off 15 on on on on 14 off on on on 13 on off on on 12 off off on on 11 on on off on 10 off on off on 9 on off off on note: if di8 is set to on, the program pattern of the number added 16 to the one selected by on/off using di1 to di4, is selected. for example, set contact input 2 (di2) only to on to change the program pattern 1 to the program pattern 2. set contact input 1 (di1) and contact input 2 (di2) to on to select the program pattern 3.
<7. function block diagram and descriptions> 7-7 im 05e01c02-44e 1st edition : may 31,2000-00 switching operation mode using contact input program operation for the selected program pattern starts when di5 (contact input 5) changes from off to on. program operation stops when di6 (contact input 6) changes from off to on. preset output value is outputted when the operation stops. cascade (on)/local (off) switching function is assigned to di7 (contact input 7). pid (primary-loop) it is possible to use a maximum of eight groups of pid parameters. operating parameters function parameter proportional band (p) n.p integral time (i) n.i derivative time (d) n.d lp1 lp1 lp1 n.pid n.pid n.pid main menu submenu pid (secondary-loop) it is possible to use a maximum of eight groups of pid parameters. operating parameters function parameter proportional band (p) n.p integral time (i) n.i derivative time (d) n.d lp2 lp2 lp2 n.pid n.pid n.pid cooling-side proportional band (pc) n.pc cooling-side integral time (ic) n.ic lp2 lp2 n.pid n.pid n.dc lp2 n.pid cooling-side derivative time (dc) main menu submenu
7-8 <7. function block diagram and descriptions> im 05e01c02-44e control output control output (output1) selects the output type among the current output, voltage pulse output, and relay contact output signal. preset output value is output when the operation is stopped by key operation or contact input, which takes priority over the manual operation. each function can be set by the following parameters. setup parameters function parameter control output type selection ot2 control output cycle time ct1 cooling-side control output cycle time ctc1 upmd upmd upmd out out out analog output-1 type ao1 upmd out analog output-2 type (cooling-side) ao2 upmd out main menu submenu operating parameters function parameter preset output n.po lp1 n.pid output limiter n.oc lp1 n.pid main menu submenu cooling-side preset output n.ol, n.oh lp1 n.pid contact output pv event 1 is outputted via do1 (contact output 1). pv event 2 is outputted via do2 (contact output 2). instrument alarm 1 is outputted via do3 (contact output 3). time event 1 is outputted via do4 (contact output 4). time event 2 is outputted via do5 (contact output 5). time event 3 is outputted via do6 (contact output 6). time event 4 is outputted via do7 (contact output 7). 1st edition : may 31,2000-00
<7. function block diagram and descriptions> 7-9 im 05e01c02-44e retransmission output pv, program setpoint, or control output can be output to retransmission output 1 (out- put3). retransmission output 2 (output1) can be used when the control output is relay. each function can be set by the following parameters. setup parameters function parameter retransmission output 1 type ret1 retransmission output 1 scale rth1, rtl1 retransmission output 2 type ret2 cmlp cmlp cmlp ret ret ret retransmission output 2 scale rth2, rtl2 cmlp ret main menu submenu 15 v dc loop power supply the 15 v dc loop power supply (output3) uses the same terminal of retransmission output 1 or 2. the 15 v dc loop power supply can not be used when retransmission output 1 or 2 is used. to use the 15 v dc loop power supply, set 4 in retransmission output type 1 (ret1) or 2 (ret2) selection parameter. each function can be set by the following parameters. setup parameters function parameter retransmission output 1 type ret1 retransmission output 2 type ret2 cmlp cmlp ret ret main menu submenu 1st edition : may 31,2000-00
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i im 05e01c02-44e revision information title : model UP550 program controller user? manual for cascade control manual no. : im 05e01c02-44e may 2000/1st edition newly published written by products documents controllers & conditioners division yokogawa m&c corporation published by yokogawa m&c corporation 1-19-18 nakacho, musashino-shi, tokyo 180-0006, japan 1st edition : may 31,2000-00
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